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| United States Patent Application |
20020069638
|
| Kind Code
|
A1
|
|
Glugla, Christopher P.
;   et al.
|
June 13, 2002
|
VARIABLE DISPLACEMENT ENGINE CONTROL FOR FAST CATALYST LIGHT-OFF
Abstract
A system and method for controlling a variable displacement engine include
starting the engine with at least one bank of cylinders deactivated to
increase load on at least one other bank of activated cylinders and
reduce time required for an engine and/or vehicle component to reach a
desired operating temperature. In one embodiment, ignition timing or
spark is retarded and air/fuel ratio is biased lean for the activated
cylinder bank during and shortly after starting to further reduce the
time required for catalyst light off and closed loop operation. During
activation of a deactivated bank of cylinders, air/fuel ratio of one or
more activated cylinders is biased rich with air/fuel ratio of the
deactivated cylinders biased lean. In addition, spark is retarded during
activation of the deactivated cylinders to reduce the time necessary for
components associated with the deactivated cylinders to reach desired
operating temperatures.
| Inventors: |
Glugla, Christopher P.; (Macomb, MI)
; Michelini, John Ottavio; (Sterling Heights, MI)
|
| Correspondence Address:
|
David S. Bir
Brooks & Kushman
Twenty-Second Floor
1000 Town Center
Southfield
MI
48075-1351
US
|
| Serial No.:
|
732347 |
| Series Code:
|
09
|
| Filed:
|
December 7, 2000 |
| Current U.S. Class: |
60/284; 60/274; 60/285 |
| Class at Publication: |
60/284; 60/285; 60/274 |
| International Class: |
F01N 003/00 |
Claims
What is claimed:
1. A method for controlling an internal combustion engine having a
plurality of cylinders, at least some of which are selectively
deactivated in a variable displacement operating mode, the method
comprising: controlling the engine during starting to deactivate at least
one cylinder to increase load on activated cylinders; and biasing
air/fuel ratio lean relative to stoichiometry for the activated cylinders
to reduce time required for at least one engine component to reach a
desired operating temperature.
2. The method of claim 1 further comprising retarding ignition timing for
the activated cylinders.
3. The method of claim 1 wherein the steps of controlling and biasing are
performed until a catalyst reaches light-off temperature.
4. The method of claim 1 wherein the steps of controlling and biasing are
performed until an exhaust gas oxygen sensor reaches a desired operating
temperature for closed loop control of the engine.
5. The method of claim 1 further comprising: biasing air/fuel ratio rich
relative to stoichiometry for the activated cylinders; biasing air/fuel
ratio lean for at least one deactivated cylinder during activation after
at least one emission control device associated with the activated
cylinders has reached a desired operating temperature.
6. The method of claim 5 wherein the step of controlling activation
comprises: activating the deactivated cylinders and controlling air/fuel
ratio to the cylinders during activation to provide a lean air/fuel
ratio; and controlling air/fuel ratio for a corresponding number of
activated cylinders during activation of the deactivated cylinders
provide a rich air/fuel ratio.
7. The method of claim 6 further comprising retarding ignition timing for
the at least one deactivated cylinder during activation.
8. A method for controlling a variable displacement internal combustion
engine having cylinders grouped into first and second banks with
associated separate first and second upstream emission control devices
and first and second exhaust gas oxygen sensors and at least a third
downstream emission control device, at least one bank being selectively
activated and deactivated to provide variable displacement, the method
comprising: deactivating the second bank during and after starting until
the first emission control device and first exhaust gas oxygen sensor
reach associated desired operating temperatures.
9. The method of claim 8 further comprising retarding ignition timing for
the first bank during and after starting.
10. The method of claim 8 further comprising biasing air/fuel ratio lean
for the first bank during and after starting.
11. The method of claim 8 further comprising: activating the second bank
after the first emission control device and first exhaust gas oxygen
sensor reach associated desired operating temperatures until the second
emission control device and second exhaust gas oxygen sensor reach
associated desired operating temperatures.
12. The method of claim 11 further comprising: biasing air/fuel ratio rich
for the first bank and lean for the second bank until the second emission
control device and second exhaust gas oxygen sensor reach associated
desired operating temperatures.
13. The method of claim 11 further comprising: retarding ignition timing
for the second bank until the second emission control device and second
exhaust gas oxygen sensor reach associated desired operating
temperatures.
14. The method of claim 8 wherein the third downstream emission control
device is a shared emission control device positioned downstream of both
upstream emission control devices.
15. A system for controlling an internal combustion engine having at least
first and second cylinder banks, at least one of which is selectively
deactivated in a variable displacement operating mode, the system
comprising: first and second upstream emission control devices; first and
second exhaust gas oxygen sensors having associated heaters and
positioned downstream relative to the first and second upstream emission
control devices, respectively; at least a third emission control device
positioned downstream relative to at least one of the first and second
upstream emission control devices; and an engine controller for
deactivating the first bank after starting the engine until the second
upstream emission control device and the second exhaust gas oxygen sensor
have attained minimum desired operating temperatures.
16. The system of claim 15 wherein the controller retards ignition timing
for the second bank during and after starting.
17. The system of claim 15 wherein the controller biases air/fuel ratio
lean for the second bank during and after starting.
18. The system of claim 15 wherein the controller: activates the first
bank after the second emission control device and second exhaust gas
oxygen sensor reach associated desired operating temperatures until the
first emission control device and first exhaust gas oxygen sensor reach
associated desired operating temperatures.
19. The system of claim 15 wherein the controller biases air/fuel ratio
rich for the second bank and lean for the first bank until the first
emission control device and first exhaust gas oxygen sensor reach
associated desired operating temperatures.
20. The system of claim 19 wherein the controller retards ignition timing
for the first bank until the first emission control device and first
exhaust gas oxygen sensor reach associated desired operating
temperatures.
21. A computer readable storage medium having stored data representing
instructions executable by a computer to control a variable displacement
internal combustion engine having cylinders grouped into first and second
banks with associated separate first and second upstream emission control
devices and first and second exhaust gas oxygen sensors and at least a
third downstream emission control device, at least one bank being
selectively activated and deactivated to provide variable displacement,
the computer readable storage medium comprising: instructions for
deactivating the first bank after starting the engine until the second
upstream emission control device and the second exhaust gas oxygen sensor
have attained minimum desired operating temperatures.
22. The computer readable storage medium of claim 21 further comprising
instructions for retarding ignition timing for the second bank during and
after starting.
23. The computer readable storage medium of claim 21 further comprising
instructions for biasing air/fuel ratio lean for the second bank during
and after starting.
24. The computer readable storage medium of claim 21 further comprising:
instructions for activating the first bank after the second emission
control device and second exhaust gas oxygen sensor reach associated
desired operating temperatures until the first emission control device
and first exhaust gas oxygen sensor reach associated desired operating
temperatures.
25. The computer readable storage medium of claim 21 further comprising:
instructions for biasing air/fuel ratio rich for the second bank and lean
for the first bank until the first emission control device and first
exhaust gas oxygen sensor reach associated desired operating
temperatures.
26. The computer readable storage medium of claim 25 further comprising:
instructions for retarding ignition timing for the first bank until the
first emission control device and first exhaust gas oxygen sensor reach
associated desired operating temperatures.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a system and method for
controlling a multi-cylinder internal combustion engine operable in a
variable displacement mode to reduce the time required for a catalyst to
reach a desired operating efficiency.
[0003] 2. Background Art
[0004] Fuel economy for a multi-cylinder internal combustion engine can be
improved by deactivating some of the engine cylinders under certain
operating conditions. Reducing the number of operating cylinders reduces
the effective displacement of the engine such that it is sometimes
referred to as a variable displacement engine. Mechanisms which reduce
the effective stroke of one or more cylinders may also be used to provide
a variable displacement mode of operation. Depending upon the particular
configuration of the variable displacement engine, one or more cylinders
may be selectively deactivated to improve fuel economy under light load
conditions, for example. In some engine configurations, a group of
cylinders, which may be an entire bank of cylinders, is selectively
activated and deactivated.
[0005] Reducing the effective displacement by reducing the number of
operating cylinders may also reduce the operating temperature of various
engine and/or vehicle components which may adversely affect desired
engine control or operation. For example, emission control devices, such
as catalytic converters, and associated exhaust gas oxygen (EGO) sensors
require a minimum operating temperature to function as desired. In the
case of some EGO sensors, a reliable indication of oxygen content (or
air/fuel ratio) which may be used for more efficient closed loop control
of the engine requires a minimum operating temperature. Likewise,
emission control devices having catalysts require a minimum operating
temperature for efficient operation. For variable displacement engines
configured to selectively operate an entire bank of cylinders, sensors
and catalysts associated with the deactivated bank may cool below the
desired operating temperature. Likewise, emission control devices and
related sensors require some period of time after a cold start to operate
efficiently. It is desirable to minimize the time required for these
components to reach associated desired operating temperatures after
starting the engine.
SUMMARY OF THE INVENTION
[0006] An object of the present invention is to provide a system and
method for controlling an engine operable in a variable displacement mode
during and shortly after starting to reduce the time necessary for
emission control devices and related sensors to reach a desired minimum
operating temperature. Another object of the present invention is to
reduce or eliminate the time required to achieve a desired minimum
operating temperature for components associated with one or more
deactivated cylinders operating in a variable displacement mode.
[0007] In carrying out the above objects and other objects, advantages,
and features of the invention, a system and method for controlling an
internal combustion engine having at least one bank of cylinders operable
in a variable displacement mode include starting the engine with at least
one bank of cylinders deactivated to increase load on at least one other
bank of activated cylinders and reduce time required for an engine and/or
vehicle component to reach a desired operating temperature. In one
embodiment, ignition timing or spark is retarded and air/fuel ratio is
operated lean for the activated cylinder bank during and shortly after
starting to further reduce the time required for catalyst light off and
closed loop operation. During activation of a deactivated bank of
cylinders, air/fuel ratio of one or more activated cylinders is biased
rich with air/fuel ratio of the deactivated cylinders biased lean. In
addition, spark is retarded during activation of the deactivated
cylinders to reduce the time necessary for components associated with the
deactivated cylinders to reach desired operating temperatures.
[0008] The present invention provides a number of advantages. For example,
the present invention controls the engine during and shortly after
starting to reduce the time necessary for emission control devices to
reach a desired operating efficiency. Furthermore, the present invention,
reduces the time after starting or activating a deactivated bank of
cylinders to operate in the more efficient closed loop mode.
[0009] The above advantage and other advantages, objects, and features of
the present invention will be readily apparent from the following
detailed description of the preferred embodiments when taken in
connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1 is a block diagram illustrating operation of one embodiment
for a system or method for controlling a variable displacement engine
during starting or reactivation of deactivated cylinders according to the
present invention;
[0011] FIG. 2 is a block diagram illustrating operation of another
embodiment for a system or method for controlling a variable displacement
engine according to the present invention;
[0012] FIG. 3 is a flow diagram illustrating operation of one embodiment
for a system or method for controlling a variable displacement engine
during starting according to the present invention; and
[0013] FIG. 4 is a logic diagram illustrating a reactivation strategy for
cylinders of a variable displacement engine according to one embodiment
of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
[0014] A block diagram illustrating an engine control system for a
representative internal combustion engine operable in a variable
displacement mode to reduce the time for engine/vehicle components to
achieve a desired minimum operating temperature according to the present
invention is shown in FIG. 1. System 10 preferably includes an internal
combustion engine 12 having a plurality of cylinders, represented by
cylinder 14. In one preferred embodiment, engine 12 includes ten
cylinders arranged in a "V" configuration having two cylinder banks with
five cylinders each. As used herein, a cylinder bank refers to a related
group of cylinders having a common characteristic, such as being located
proximate one another or having a common emission control device (ECD) or
exhaust manifold for example. As such, cylinder banks can also be defined
for in-line cylinder configurations which are within the scope of the
present invention.
[0015] As one of ordinary skill in the art will appreciate, system 10
includes various sensors and actuators to effect control of the engine.
One or more sensors or actuators may be provided for each cylinder 14, or
a single sensor or actuator may be provided for the engine. For example,
each cylinder 14 may include four actuators which operate corresponding
intake and exhaust valves, while only including a single engine coolant
temperature sensor for the entire engine. However, the block diagrams of
the Figures generally illustrate only a single type of sensor for ease of
illustration and description.
[0016] System 10 preferably includes a controller 16 having a
microprocessor 18 in communication with various computer-readable storage
media, indicated generally by reference numeral 20. The computer readable
storage media preferably include a read-only memory (ROM) 22, a
random-access memory (RAM) 24, and a keep-alive memory (KAM) 26. As known
by those of ordinary skill in the art, KAM 26 is used to store various
operating variables while controller 16 is powered down but is connected
to the vehicle battery. Computer-readable storage media 20 may be
implemented using any of a number of known memory devices such as PROMs,
EPROMs, EEPROMs, flash memory, or any other electric, magnetic, optical,
or combination memory device capable of storing data, some of which
represent executable instructions, used by microprocessor 18 in
controlling the engine. Microprocessor 18 communicates with the various
sensors and actuators via an input/output (I/O) interface 32. Of course,
the present invention could utilize more than one physical controller,
such as controller 16, to provide engine/vehicle control depending upon
the particular application.
[0017] In operation, air passes through intake 34 where it may be
distributed to the plurality of cylinders via an
intake manifold,
indicated generally by reference numeral 36. System 10 preferably
includes a mass airflow sensor 38 which provides a corresponding signal
(MAF) to controller 16 indicative of the mass airflow. If no mass airflow
sensor is present, a mass airflow value may be inferred from various
engine operating parameters. A throttle valve 40 may be used to modulate
the airflow through intake 34 during certain operating modes. Throttle
valve 40 is preferably electronically controlled by an appropriate
actuator 42 based on a corresponding throttle position signal generated
by controller 16. A throttle position sensor provides a feedback signal
(TP) indicative of the actual position of throttle valve 40 to controller
16 to implement closed loop control of throttle valve 40.
[0018] As illustrated in FIG. 1, a manifold absolute pressure sensor 46
may be used to provide a signal (MAP) indicative of the manifold pressure
to controller 16. Air passing through intake 34 enters the combustion
chambers or cylinders 14 through appropriate control of one or more
intake valves. The intake and exhaust valves may be controlled directly
or indirectly by controller 16 along with ignition timing (spark) and
fuel to selectively activate/deactivate one or more cylinders 12 to
provide variable displacement operation. Alternatively, variable
displacement operation may be provided by selectively modifying the
effective stroke of one or more cylinders. Variable displacement
operation may be selectively used to quickly achieve a minimum operating
temperature for one or more exhaust gas oxygen sensors and emission
control devices during starting of the engine or during activation of
cylinders after operating in the variable displacement mode according to
the present invention as explained in greater detail below.
[0019] A fuel injector 48 injects an appropriate quantity of fuel in one
or more injection events for the current operating mode based on a signal
(FPW) generated by controller 16 processed by an appropriate driver.
Control of the fuel injection events is generally based on the position
of the pistons within respective cylinders 14. Position information is
acquired by an appropriate crankshaft sensor which provides a position
signal (PIP) indicative of crankshaft rotational position. At the
appropriate time during the combustion cycle, controller 16 generates a
spark signal (SA) which is processed by ignition system 58 to control
spark plug 60 and initiate combustion within an associated cylinder 14.
[0020] Controller 16 (or a camshaft arrangement) controls one or more
exhaust valves to exhaust the combusted air/fuel mixture of activated or
running cylinders through an associated exhaust manifold, indicated
generally by reference numeral 28. Depending upon the particular engine
configuration, one or more exhaust manifolds may be used. In one
preferred embodiment, engine 12 includes an exhaust manifold 28
associated with each bank of cylinders as illustrated in FIG. 1.
[0021] An exhaust gas oxygen sensor 62 is preferably associated with each
bank of cylinders and provides a signal (EGO) indicative of the oxygen
content of the exhaust gases to controller 16. As known by those of
ordinary skill in the art, the EGO signal may be used as feedback in a
closed loop controller to control the air/fuel ratio provided to the one
or more cylinders. Closed loop operation is generally more efficient than
open loop operation under similar operating conditions. However, a
reliable EGO signal for use in closed loop operation generally requires
the EGO sensor to be above a minimum operating temperature. As such, the
present invention provides a system and method for reducing or
eliminating open loop operation time during and shortly after starting
the engine or activating a deactivated cylinder by appropriate engine
control to quickly achieve and a desired minimum operating temperature of
the exhaust gas oxygen sensor(s) and associated emission control
device(s).
[0022] The present invention is independent of the particular type of
emission control device and/or exhaust gas oxygen sensor utilized, which
may depend on the particular application. In one embodiment, heated
exhaust gas oxygen sensors (HEGO) are used in combination with a
three-way catalyst. Of course, various other air/fuel ratio indicators or
sensors and emission control devices may be used such as a universal
exhaust gas oxygen sensor (UEGO), for example. The exhaust gas oxygen
sensor signals may be used to independently adjust the air/fuel ratio, or
control the operating mode of one or more cylinders or banks of
cylinders. In one preferred embodiment, during activation or reactivation
of a group or bank of cylinders, the air/fuel ratio is biased rich for
the activated cylinders and lean for the deactivated cylinders to balance
the feedgas emissions associated with each group or bank of cylinders
provided to a downstream or underbody catalyst while reducing the time
required for the components associated with the deactivated cylinders to
reach desired operating temperatures.
[0023] With continuing reference to FIG. 2, the exhaust gas passes through
the exhaust manifolds 28 to associated upstream emission control devices
(ECDs) 64A and 64B which may be catalytic converters, for example. After
passing through the associated upstream ECDs, the exhaust gas is combined
and flows past an underbody exhaust gas oxygen sensor 66 and through a
downstream or underbody emission control device 68 before flowing past a
catalyst monitoring sensor 70 (typically another exhaust gas oxygen
sensor) and being exhausted to atmosphere.
[0024] A temperature sensor 72 may be provided to monitor the temperature
of a catalyst within emission control device 68, depending upon the
particular application. Alternatively, the temperature may be estimated
using an appropriate temperature model based on various other sensed or
estimated engine/vehicle parameters which may include mass airflow,
manifold absolute pressure or load, engine speed, air temperature, engine
coolant temperature, and/or engine oil temperature, for example.
Likewise, temperature of exhaust gas oxygen sensors 62A, 62B and/or 66
can be measured or estimated using an appropriate model. A representative
temperature model is described in U.S. Pat. No. 5,956,941, for example.
[0025] According to the present invention, controller 16 controls
selective operation in the variable displacement mode for one or more
cylinders to reduce the time required for catalyst light-off and closed
loop control after starting the engine and activating or reactivating one
or more cylinders. In a preferred embodiment, engine 12 is a V-10 engine
with variable displacement operation provided by selectively deactivating
one bank of cylinders under appropriate engine and/or vehicle operating
conditions, such as during starting and under light load, for example.
Deactivating one or more cylinders during starting increases the load on
the activated or operating cylinders and provides additional heat flux to
the corresponding sensors and emission control devices to more quickly
attain catalyst light-off and closed loop operation. The present
invention controls the engine to similarly reduce the time to attain a
desired minimum operating temperature during activation of the remaining
group(s) or bank(s) of cylinders after starting the engine or after
operating in the variable displacement mode for a period of time where
the components may cool to below the desired minimum operating
temperature.
[0026] Referring now to FIG. 2, an alternative embodiment for controlling
a variable displacement engine to reduce the time for catalyst light-off
and/or closed loop operation according to the present invention is shown.
As will be recognized by those of ordinary skill in the art, system 100
includes similar components as described with reference to the embodiment
illustrated in FIG. 1 and incorporated here by reference. Internal
combustion engine 102 includes two cylinder banks 104, 106. Each cylinder
bank includes an associated upstream or close-coupled emission control
device 108 and 110, respectively. In addition, rather than combining the
exhaust and using a common third emission control device as illustrated
in FIG. 1, each bank 104, 106 also has an associated downstream or
underbody emission control device 112, 114, respectively. In one
embodiment, the emission control devices 108, 110, 112, and 114 are
three-way catalysts.
[0027] As also illustrated in FIG. 2, each ECD has an associated exhaust
gas oxygen sensor 116, 118, 120, 122, respectively, which are preferably
HEGO sensors. Additional exhaust gas oxygen sensors 124, 126 may be
provided downstream relative to downstream ECDs 112, 114, respectively,
to provide a conversion efficiency indication and monitor operation of
the emission control devices. Downstream ECDs 112, 114 preferably include
associated temperature sensors 128, 130 to provide an indication of the
catalyst temperature which may be used to determine or estimate the
temperature of associated exhaust gas oxygen sensors. It should be
recognized by those of ordinary skill in the art that the temperature of
the emission control devices and/or the temperature of one or more
exhaust gas oxygen sensors can be modeled as described above with
reference to the embodiment illustrated in FIG. 1. Sensor and emission
control device temperature modeling may be used alone or in combination
with one or more temperature sensors to quickly attain associated desired
minimum operating temperatures according to the present invention.
[0028] Of course, one of ordinary skill in the art will recognize that a
variety of engine/vehicle operating parameters influence the current
operating mode and selective activation/deactivation of one or more
cylinders to provide variable displacement operation. These parameters
may affect or override the decision to activate/deactivate cylinders to
provide the temperature control features in accordance with the present
invention.
[0029] The diagrams of FIGS. 3 and 4 generally represent control logic for
embodiments of a system or method according to the present invention. As
will be appreciated by one of ordinary skill in the art, the diagrams may
represent any one or more of a number of known processing strategies such
as event-driven, interrupt-driven, multi-tasking, multi-threading, and
the like. As such, various steps or functions illustrated may be
performed in the sequence illustrated, in parallel, or in some cases
omitted. Likewise, the order of processing is not necessarily required to
achieve the objects, features, and advantages of the invention, but is
provided for ease of illustration and description. Although not
explicitly illustrated, one of ordinary skill in the art will recognize
that one or more of the illustrated steps or functions may be repeatedly
performed depending upon the particular processing strategy being used.
[0030] Preferably, the control logic is implemented primarily in software
executed by a microprocessor-based engine controller. Of course, the
control logic may be implemented in software, hardware, or a combination
of software and hardware depending upon the particular application. When
implemented in software, the control logic is preferably provided in a
computer-readable storage medium having stored data representing
instructions executed by a computer to control the engine. The
computer-readable storage medium or media may be any of a number of known
physical devices which utilize electric, magnetic, and/or optical devices
to temporarily or persistently store executable instructions and
associated calibration information, operating variables, and the like.
[0031] A flow diagram illustrating operation of one embodiment for a
system or method for controlling a variable displacement engine to reduce
the time for catalyst light-off and/or closed loop operation according to
the present invention is shown in FIG. 3. Block 150 determines whether
the engine is being started. If the engine is starting, block 152
deactivates one or more cylinders to increase the load of the activated
cylinders and reduce the time for the various components to reach a
desired minimum operating temperature. In one embodiment, block 152
represents deactivation of a cylinder bank such that the close-coupled
catalyst of the activated bank reaches light-off more quickly. Depending
upon the particular engine configuration and operating mode, one or more
groups of cylinders may be selectively deactivated in accordance with the
present invention.
[0032] Block 154 represents monitoring of the associated catalyst and
exhaust gas oxygen sensor temperatures for the activated cylinders.
Temperatures may be determined using an appropriate model as represented
by block 156. Alternatively, or in combination, temperatures for the EGO
sensor(s) and/or emission control devices may be monitored using one or
more associated temperature sensors as represented by block 158. Signal
attributes of signals provided by the EGO sensors may also be used to
provide an indication of the associated sensor temperature as represented
by block 160. However, the use of the sensor signal to infer whether or
not the sensor is ready is generally only valid if operating in a narrow
window and modulating fuel about the stoichiometric air/fuel ratio.
[0033] Block 162 determines whether the EGO sensor has reached a desired
minimum operating temperature such that it provides a reliable signal for
closed-loop air/fuel ratio control. If the EGO sensor is not ready for
closed-loop as determined by block 162, the engine is operated open-loop
with a lean air/fuel ratio as represented by block 167. Block 164
determines whether the associated close-coupled catalyst has reached a
desired minimum operating temperature corresponding to the catalyst
light-off temperature, for example. If the EGO sensor is ready but the
catalyst has not reached an appropriate temperature, the engine
controller may operate the activated cylinders closed-loop with a lean
biased air/fuel ratio as represented by block 168. In addition, emission
timing or spark is preferably retarded from MBT for the activated
cylinders as represented by block 170. The controller continues to
monitor the associated temperatures as indicated by block 154.
[0034] Once the EGO sensor(s) and associated catalyst have reached their
corresponding desired minimum operating temperatures as represented by
blocks 162 and 164, additional cylinders or cylinder banks may be
activated as represented by block 166. Preferably cylinder activation or
reactivation is controlled according to the strategy illustrated and
described with reference to FIG. 4.
[0035] FIG. 4 provides a block diagram illustrating a cylinder
activation/deactivation strategy according to one embodiment of the
present invention. Block 180 of FIG. 4 represents monitoring of at least
one engine or vehicle component such as an emission control device (ECD).
In this embodiment, block 180 determines whether an upstream or close
coupled ECD is above a corresponding or associated temperature threshold.
For example, the temperature threshold may correspond to the light-off
temperature of a three-way catalyst. Block 182 determines whether a
downstream or underbody ECD is above a corresponding temperature. The
downstream ECD may be associated with a single upstream device, as
illustrated in FIG. 2, or shared by multiple upstream devices as
illustrated in FIG. 1. If the upstream ECD is above the corresponding
temperature threshold as determined by block 180 and the downstream ECD
is above its associated temperature threshold as determined by block 182,
all cylinders are operated under closed-loop control with a normal
scheduled air/fuel ratio and spark or ignition timing as represented by
block 184.
[0036] If the upstream component is below its associated temperature
threshold as indicated by block 180, or the downstream component is below
its associated temperature threshold as indicated by block 182, block 186
determines whether an associated exhaust gas oxygen sensor is available
for providing information sufficient to operate in closed-loop mode. In
this particular embodiment, block 186 determines whether an associated
HEGO sensor has reached an appropriate operating temperature to provide
reliable information with respect to the oxygen content of the exhaust
gas. If the associated HEGO sensor is ready for closed-loop operation as
determined by block 186, the previously deactivated cylinders are
activated with a lean bias on the air/fuel ratio and spark is retarded
from MBT. The previously running or activated cylinders are operated with
a rich bias air/fuel ratio. All cylinders are operated using closed-loop
control of air/fuel ratio based on the HEGO sensor reading with
appropriate lean/rich bias as represented by block 188. In one
embodiment, an entire bank of cylinders is activated and operated with a
lean bias and retarded spark until the downstream ECD reaches its
temperature threshold as determined by block 182.
[0037] If the HEGO sensor associated with the ECD is not ready for
closed-loop operation, as may occur during and shortly after a cold
start, as determined by block 186, the engine is controlled to activate
the deactivated cylinders and operate them open-loop with a lean air/fuel
ratio and spark retarded from MBT. The previously activated or running
cylinders may be operated with a rich bias air/fuel ratio in closed-loop
mode depending upon the particular exhaust configuration. For exhaust
configurations as illustrated in FIG. 1, the number of cylinders
operating with a lean bias during activation or deactivation preferably
corresponds to the number of cylinders operating with a rich bias such
that the combined feedgas emissions are near the stoichiometric ratio
prior to entering the downstream or underbody catalyst.
[0038] Thus, the present invention provides a system and method for
controlling a variable displacement engine to reduce the time necessary
for catalyst light-off and/or closed loop operation after engine starting
or operating in the variable displacement mode.
[0039] While the best mode for carrying out the invention has been
described in detail, those familiar with the art to which this invention
relates will recognize various alternative designs and embodiments for
practicing the invention as defined by the following claims.
* * * * *