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| United States Patent Application |
20030057434
|
| Kind Code
|
A1
|
|
HATA, MASAYUKI
;   et al.
|
March 27, 2003
|
SEMICONDUCTOR DEVICE HAVING IMPROVED BUFFER LAYERS
Abstract
A first buffer layer is formed on a substrate at a lower temperature than
a single-crystal-growth-temperature, one or more of a layer composed of a
nitride containing neither Ga nor In, a layer which has two or more thin
films having different moduli of elasticity cyclically laminated therein,
and a layer having an Al composition ratio which decreases and a Ga
composition ratio which increases in a direction from the first buffer
layer to a device-constituting layer are formed as a second buffer layer
on the first buffer layer at the single-crystal-growth-temperature, and a
device-constituting layer composed of a nitride semiconductor is formed
on the second buffer layer.
| Inventors: |
HATA, MASAYUKI; (HIRAKATA-SHI, JP)
; KUNISATO, TATSUYA; (TAKATSUKI-SHI, JP)
; TOMINAGA, KOUJI; (HIRAKATA-SHI, JP)
; MATSUSHITA, YASUHIKO; (TOTTORI-SHI, JP)
|
| Correspondence Address:
|
ARMSTRONG,WESTERMAN & HATTORI, LLP
1725 K STREET, NW
SUITE 1000
WASHINGTON
DC
20006
US
|
| Serial No.:
|
425731 |
| Series Code:
|
09
|
| Filed:
|
October 22, 1999 |
| Current U.S. Class: |
257/103; 257/102; 257/98; 257/E21.112; 257/E21.113; 257/E21.126; 257/E21.127; 438/22; 438/25 |
| Class at Publication: |
257/103; 257/98; 257/102; 438/22; 438/25 |
| International Class: |
H01L 021/00; H01L 033/00 |
Foreign Application Data
| Date | Code | Application Number |
| Oct 22, 1998 | JP | 10-300996 |
Claims
What is claimed is:
1. A semiconductor device comprising in the following order: a substrate;
a first buffer layer in a non-single crystalline state; a second buffer
layer in an approximately single crystalline state composed of a nitride
containing neither Ga nor In; and a device-constituting layer composed of
a nitride semiconductor.
2. The semiconductor device according to claim 1, wherein said second
buffer layer is composed of Al.sub.1-xB.sub.xN (0.ltoreq.x.ltoreq.1).
3. The semiconductor device according to claim 2, wherein said first
buffer layer is formed of a single layer film or a multi-layer film
composed of a nitride containing at least one of Al, Ga, In, B and Tl,
SiC or ZnO.
4. A semiconductor device comprising in the following order: a substrate;
a first buffer layer in a non-single crystalline state; a second buffer
layer in an approximately single crystalline state which has two or more
thin films having different moduli of elasticity cyclically laminated
therein; and a device-constituting layer composed of a nitride
semiconductor.
5. The semiconductor device according to claim 4, wherein said second
buffer layer comprises first nitride films and second nitride films which
are alternately laminated, said first nitride film has an Al composition
ratio higher than that of said second nitride film, and said second
nitride film has a Ga composition ratio higher than that of said first
nitride film.
6. The semiconductor device according to claim 5, wherein the thickness of
said first nitride film gradually decreases in a direction from said
first buffer layer to said device-constituting layer, and the thickness
of said second nitride film gradually increases in a direction from said
first buffer layer to said device-constituting layer.
7. The semiconductor device according to claim 5, wherein said first
nitride film and said second nitride film are formed in this order on
said first buffer layer.
8. The semiconductor device according to claim 5, wherein said first
nitride film is composed of AlN, and said second nitride film is composed
of GaN.
9. The semiconductor device according to claim 4, wherein said first
buffer layer is formed of a single layer film or a multi-layer film
composed of a nitride containing at least one of Al, Ga, In, B and Tl,
SiC or ZnO.
10. A semiconductor device comprising in the following order: a substrate;
a first buffer layer in a non-single crystalline state; a second buffer
layer in an approximately single crystalline state; and a
device-constituting layer composed of a nitride semiconductor, said
second buffer layer having an Al composition ratio which decreases and a
Ga composition ratio which increases in a direction from said first
buffer layer to said device-constituting layer.
11. The semiconductor device according to claim 10, wherein said first
buffer layer is formed of a single layer film or a multi-layer film
composed of a nitride containing at least one of Al, Ga, In, B and Tl,
SiC or ZnO.
12. A semiconductor device comprising in the following order: a substrate;
a first buffer layer in a non-single crystalline state; a second buffer
layer in an approximately single crystalline state; and a
device-constituting layer composed of a nitride semiconductor, said
second buffer layer comprising two or more layers selected from a layer
composed of a nitride containing neither Ga nor In, a layer which has two
or more thin films having different moduli of elasticity cyclically
laminated therein, and a layer having an Al composition ratio which
decrease and a Ga composition ratio which increases in a direction from
said first buffer layer to said device-constituting layer.
13. The semiconductor device according to claim 12, wherein said second
buffer layer comprises among said two or more layers an intermediate
layer having a lattice constant closer to the lattice constant of said
device-constituting layer than the layer, on the side of said first
buffer layer, out of said two or more layers.
14. The semiconductor device according to claim 12, wherein said first
buffer layer is formed of a single layer film or a multi-layer film
composed of a nitride containing at least one of Al, Ga, In, B and Tl,
SiC or ZnO.
15. A method of fabricating a semiconductor device, comprising the steps
of: forming a first buffer layer on a substrate at a lower temperature
than a single-crystal-growth-temperature; forming on said first buffer
layer a second buffer layer composed of a nitride containing neither Ga
nor In at the single-crystal-growth-temperature; and forming a
device-constituting layer composed of a nitride semiconductor on said
second buffer layer.
16. The method according to claim 15, wherein the step of forming said
second buffer layer comprises the step of forming a layer composed of
Al.sub.1-xB.sub.xN (0.ltoreq.x.ltoreq.1).
17. A method of fabricating a semiconductor device, comprising the steps
of: forming a first buffer layer on a substrate at a lower temperature
than a single-crystal-growth-temperature; forming on said first buffer
layer a second buffer layer which has two or more thin films having
different moduli of elasticity cyclically laminated therein at the
single-crystal-growth-temperature; and forming a device-constituting
layer composed of a nitride semiconductor on said second buffer layer.
18. The method according to claim 17, wherein the step of forming said
second buffer layer comprises the step of alternately laminating first
nitride films and second nitride films such that the first nitride film
has an Al composition ratio higher than that of the second nitride film,
and said second nitride film has a Ga composition ratio higher than that
of said first nitride film.
19. The method according to claim 18, wherein the step of forming said
second buffer layer comprises the step of alternately laminating said
first nitride films and said second nitride films such that the thickness
of said first nitride film gradually decreases in a direction from said
first buffer layer to said device-constituting layer, and the thickness
of said second nitride film gradually increases in a direction from said
first buffer layer to said device-constituting layer.
20. The method according to claim 18, wherein the step of forming said
second buffer layer comprises the step of forming an AlN film as said
first nitride film, and forming a GaN film as said second nitride film.
21. A method of fabricating a semiconductor device, comprising the steps
of: forming a first buffer layer on a substrate at a lower temperature
than a single-crystal-growth-temperature; forming a second buffer layer
on said first buffer layer at the single-crystal-growth-temperature; and
forming a device-constituting layer composed of a nitride semiconductor
on said second buffer layer, the step of forming said second buffer layer
comprising the step of forming a layer having an Al composition ratio
which decreases and a Ga composition ratio which increases in a direction
from said first buffer layer to said device-constituting layer.
22. A method of fabricating a semiconductor device, comprising the steps
of: forming a first buffer layer on a substrate at a lower temperature
than a single-crystal-growth-temperature; forming a second buffer layer
on said first buffer layer at the single-crystal-growth-temperature; and
forming a device-constituting layer composed of a nitride semiconductor
on said second buffer layer, the step of forming said second buffer layer
comprising the step of forming two or more layers selected from a layer
composed of a nitride containing neither Ga nor In, a layer which has two
or more thin films having different moduli of elasticity cyclically
laminated therein, and a layer having an Al composition ratio which
decreases and a Ga composition ratio which increases in a direction from
said first buffer layer to said device-constituting layer.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to a semiconductor device using a
III-V group compound semiconductor and particularly, a nitride
semiconductor containing gallium which is expressed by a general formula
of In.sub.1-x-yAl.sub.xGa.sub.yN (0.ltoreq.y.ltoreq.1 and
0.ltoreq.x+y.ltoreq.1), and a method of fabricating the same.
[0003] 2. Description of the Background Art
[0004] It has been expected that a semiconductor device using a nitride
semiconductor such as GaN, InGaN, AlGaN, or AlGaInN is applied to a light
receiving element and a light emitting element for receiving and emitting
light in a region from a visible region to a ultraviolet region, and an
environmental resistance electronic device used under high temperatures,
a high-frequency and high-power electronic device used for mobile
communication, or the like.
[0005] In the above-mentioned semiconductor device using the nitride
semiconductor, a nitride-semiconductor layer is formed on a substrate
composed of sapphire, spinel, Si, SiC, GaP, GaAs, or the like using MOVPE
(Metal Organic Vapor Phase Epitaxy), MBE (Molecular Beam Epitaxy), HVPE
(Halide Vapor Phase Epitaxy), or the like. The difference between the
lattice constant of the substrate and the lattice constant of the
nitride-semiconductor layer is large. If the nitride-semiconductor layer
is directly formed on the substrate, therefore, it is difficult for the
nitride-semiconductor layer to have good crystalline quality. In order to
solve the problem caused by the difference in the lattice constant, the
nitride-semiconductor layer is formed on the substrate through a buffer
layer composed of AlN or GaN in the conventional semiconductor device, as
disclosed in JP-A-2-81482 and JP-A-8-64868.
[0006] FIG. 10 is a schematic sectional view showing the construction of a
light emitting diode which is an example of the above-mentioned
conventional semiconductor device using the nitride semiconductor.
[0007] In the light emitting diode shown in FIG. 10, a buffer layer 102
composed of AlN or GaN, an n-type contact layer 103 composed of n-type
GaN, an n-type cladding layer 104 composed of n-type AlGaN, a
light-emitting layer 105 composed of GaInN, a p-type cladding layer 106
composed of p-type AlGaN, and a p-type contact layer 107 composed of
p-type GaN are successively formed on a substrate 101 composed of
sapphire, spinel, Si, SiC, GaP, GaAs, or the like. A device-constituting
layer 120 constituting a device portion of the light emitting diode
comprises the n-type contact layer 103, the n-type cladding layer 104,
the light-emitting layer 105, the p-type cladding layer 106, and the
p-type contact layer 107.
[0008] A p-side electrode 108 having transparency is formed on the p-type
contact layer 107, a pad electrode 109 is formed thereon, and an n-side
electrode 110 is formed on the n-type contact layer 103.
[0009] As described above, in the conventional light emitting diode, the
crystalline quality of the device-constituting layer 120 is made better
by forming the device-constituting layer 120 on the substrate 101 through
the buffer layer 102, thereby improving the luminous characteristics of
the light emitting diode.
[0010] In the conventional light emitting diode, however, the following
problems arise because the buffer layer 102 is formed at a lower
temperature than a single-crystal-growth-temperature.
[0011] First, the buffer layer 102 formed at such a lower temperature has
a lot of defects such as unbending joints or grain boundaries because it
is in an amorphous or polycrystalline state. Since the defects are
propagated to the device-constituting layer 120 at the time of forming
the device-constituting layer 120, therefore, it is impossible for the
device-constituting layer 120 to have good crystalline quality.
[0012] When the device-constituting layer 120 is formed on the buffer
layer 102 formed at the low temperature, In (indium) atoms or Ga
(gallium) atoms are easily concentrated on a particular portion upon
being diffused through a crystal growth plane of the buffer layer 102 in
the early stages of formation. In the early stages of formation,
therefore, the device-constituting layer 120 is grown as crystals in an
island shape around the particular portion. Accordingly, a lot of defects
such as grain boundaries or nano-pipes occur, thereby degrading the
crystalline quality of the device-constituting layer 120.
[0013] Furthermore, a nitride containing Ga or In, for example, GaN or InN
generally has the property of easy desorption of N (nitrogen). When the
device-constituting layer 120 is formed on the buffer layer 102 formed at
the low temperature, therefore, nitrogen is desorbed particularly from
the microcrystals grown in an island shape in the vicinity of the
interface of the device-constituting layer 120 and the buffer layer 102,
thereby causing a new defect. As a result, the defect is propagated
through the device-constituting layer 120, to reach the top thereof,
thereby degrading the crystalline quality of the entire
device-constituting layer 120.
SUMMARY OF THE INVENTION
[0014] An object of the present invention is to provide a semiconductor
device having superior device characteristics obtained by improving the
crystalline quality of a device-constituting layer composed of a nitride
semiconductor and a method of fabricating the same.
[0015] A semiconductor device according to an aspect of the present
invention comprises a substrate; a first buffer layer in a non-single
crystalline state; a second buffer layer in an approximately single
crystalline state composed of a nitride containing neither Ga nor In; and
a device-constituting layer composed of a nitride semiconductor in this
order.
[0016] In the semiconductor device, the second buffer layer is in the
approximately single crystalline state. Accordingly, the number of
defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, so that the second
buffer layer has good crystalline quality. Further, the second buffer
layer is composed of the nitride containing neither Ga nor In.
Accordingly, it is possible to restrain desorption of nitrogen and
island-shaped crystal growth which are caused by surface diffusion of Ga
atoms and In atoms. As a result, the crystalline quality of the
device-constituting layer composed of the nitride semiconductor can be
made better, so that the semiconductor device has superior device
characteristics.
[0017] It is preferable that the second buffer layer is composed of
Al.sub.1-xB.sub.xN (0.ltoreq.x.ltoreq.1). In this case, it is easy to
fabricate the second buffer layer.
[0018] A semiconductor device according to another aspect of the present
invention comprises a substrate; a first buffer layer in a non-single
crystalline state; a second buffer layer in an approximately single
crystalline state which has two or more thin films having different
moduli of elasticity cyclically laminated therein; and a
device-constituting layer composed of a nitride semiconductor in this
order.
[0019] In the semiconductor device, the second buffer layer is in the
approximately single crystalline state. Accordingly, the number of
defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, so that the second
buffer layer has good crystalline quality. Further, the second buffer
layer is formed of a multi-layer film which has two or more of the thin
films having different moduli of elasticity cyclically laminated therein.
Accordingly, the direction in which the defects are propagated from the
second buffer layer to the device-constituting layer can be changed in an
in-plane direction in the interface of the multi-layer film.
Consequently, the amount of the defects which are propagated to the
device-constituting layer can be reduced, thereby making it possible to
improve the crystalline quality of the device-constituting layer. As a
result, the crystalline quality of the device-constituting layer composed
of the nitride semiconductor can be made better, so that the
semiconductor device has superior device characteristics.
[0020] It is preferable that the second buffer layer comprises first
nitride films and second nitride films which are alternately laminated,
the first nitride film has an Al composition ratio higher than that of
the second nitride film, and the second nitride film has a Ga composition
ratio higher than that of the first nitride film. In this case, the
composition of the second nitride film can be made closer to GaN than the
composition of the first nitride film. Consequently, lattice mismatching
between the second buffer layer and the device-constituting layer can be
alleviated, thereby making it possible to further improve the crystalline
quality of the device-constituting layer.
[0021] It is preferable that the thickness of the first nitride film
gradually decreases in a direction from the first buffer layer to the
device-constituting layer, and the thickness of the second nitride film
gradually increases in a direction from the first buffer layer to the
device-constituting layer. In this case, the average composition along
the thickness of the second buffer layer can be gradually changed from a
composition close to AlN to a composition close to GaN. Consequently,
lattice mismatching between the second buffer layer and the
device-constituting layer can be alleviated, thereby making it possible
to further improve the crystalline quality of the device-constituting
layer.
[0022] It is preferable that the first nitride film and the second nitride
film are formed in this order on the first buffer layer. In this case,
the composition, on the side of the device-constituting layer, of the
second buffer layer can be a composition close to GaN.
[0023] It is preferable that the first nitride film is composed of AlN,
and the second nitride film is composed of GaN. In this case, a portion,
on the side of the device-constituting layer, of the second buffer layer,
can be GaN.
[0024] A semiconductor device according to still another aspect of the
present invention comprises a substrate; a first buffer layer in a
non-single crystalline state; a second buffer layer in an approximately
single crystalline state; and a device-constituting layer composed of a
nitride semiconductor in this order. The second buffer layer has an Al
composition ratio which decreases and a Ga composition ratio which
increases in a direction from the first buffer layer to the
device-constituting layer.
[0025] In the semiconductor device, the second buffer layer is in the
approximately single crystalline state. Accordingly, the number of
defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, so that the second
buffer layer has good crystalline quality. Further, the second buffer
layer has a composition distribution in which an Al composition ratio
decreases and a Ga composition ratio increases in the direction from the
first buffer layer to the device-constituting layer. Accordingly, lattice
mismatching between the first buffer layer and the device-constituting
layer can be alleviated, thereby making it possible to improve the
crystalline quality of the device-constituting layer. As a result, the
crystalline quality of the device-constituting layer composed of the
nitride semiconductor can be made better, so that the semiconductor
device has superior device characteristics.
[0026] A semiconductor device according to a further aspect of the present
invention comprises a substrate; a first buffer layer in a non-single
crystalline state; a second buffer layer in an approximately single
crystalline state; and a device-constituting layer composed of a nitride
semiconductor in this order. The second buffer layer comprises two or
more layers selected from a layer composed of a nitride containing
neither Ga nor In, a layer which has two or more thin films having
different moduli of elasticity cyclically laminated therein, and a layer
having an Al composition ratio which decrease and a Ga composition ratio
which increases in a direction from the first buffer layer to the
device-constituting layer in this order.
[0027] In the semiconductor device, the second buffer layer is in the
approximately single crystalline state. Accordingly, the number of
defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, so that the second
buffer layer has good crystalline quality. Further, two or more of the
three layers are used as the second buffer layer. Accordingly, it is
possible to synergically produce the effects of restraining island-shaped
crystal growth and desorption of nitrogen, reducing the propagation of
the defects, and alleviating lattice mismatching by each of the layers,
thereby making it possible to improve the crystalline quality of the
device-constituting layer. As a result, the crystalline quality of the
device-constituting layer composed of the nitride semiconductor can be
made better, so that the semiconductor device has superior device
characteristics.
[0028] It is preferable that the second buffer layer comprises among the
two or more layers an intermediate layer having a lattice constant closer
to the lattice constant of the device-constituting layer than the layer,
on the side of the first buffer layer, out of the two or more layers. In
this case, the difference in the lattice constant between the
intermediate layer and the device-constituting layer is small, thereby
making it possible to prevent the crystalline quality of the
device-constituting layer from being degraded by the lattice mismatching.
[0029] It is preferable that in each of the above-mentioned semiconductor
devices, the first buffer layer is formed of a single layer film or a
multi-layer film composed of a nitride containing at least one of Al, Ga,
In, B and Tl, SiC or ZnO.
[0030] A method of fabricating a semiconductor device according to another
aspect of the present invention comprises the steps of forming a first
buffer layer on a substrate at a lower temperature than a
single-crystal-growth-temperature; forming on the first buffer layer a
second buffer layer composed of a nitride containing neither Ga nor In at
the single-crystal-growth-temperature; and forming a device-constituting
layer composed of a nitride semiconductor on the second buffer layer.
[0031] In the method of fabricating the semiconductor device, the second
buffer layer is formed at the single-crystal-growth-temperature, to be
grown in approximately single crystalline state. Accordingly, the number
of defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, thereby making it
possible for the second buffer layer to have good crystalline quality.
Further, the second buffer layer is composed of the nitride containing
neither Ga nor In. Accordingly, it is possible to restrain desorption of
nitrogen and island-shaped crystal growth which are caused by surface
diffusion of Ga atoms and In atoms. As a result, the crystalline quality
of the device-constituting layer composed of the nitride semiconductor
can be made better, so that the semiconductor device has superior device
characteristics.
[0032] It is preferable that the step of forming the second buffer layer
comprises the step of forming a layer composed of Al.sub.1-xB.sub.xN
(0.ltoreq.x.ltoreq.1). In this case, it is easy to fabricate the second
buffer layer.
[0033] A method of fabricating a semiconductor device according to still
another aspect of the present invention comprises the step of forming a
first buffer layer on a substrate at a lower temperature than a
single-crystal-growth-temperature; forming on the first buffer layer a
second buffer layer which has two or more thin films having different
moduli of elasticity cyclically laminated therein at the
single-crystal-growth-temperature; and forming a device-constituting
layer composed of a nitride semiconductor on the second buffer layer.
[0034] In the method of fabricating the semiconductor device, the second
buffer layer is formed at the single-crystal-growth-temperature, to be
grown in approximately single crystalline state. Accordingly, the number
of defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, thereby making it
possible for the second buffer layer to have good crystalline quality.
Further, the second buffer layer is formed of a multi-layer film which
has two or more of the thin films having different moduli of elasticity
cyclically laminated therein. Accordingly, the direction in which the
defects are propagated from the second buffer layer to the
device-constituting layer can be changed in an in-plane direction in the
interface of the multi-layer film. Consequently, the amount of the
defects which are propagated to the device-constituting layer can be
reduced, thereby making it possible to improve the crystalline quality of
the device-constituting layer. As a result, the crystalline quality of
the device-constituting layer composed of the nitride semiconductor can
be made better, so that the semiconductor device has superior device
characteristics.
[0035] It is preferable that the step of forming the second buffer layer
comprises the step of alternately laminating first nitride films and
second nitride films such that the first nitride film has an Al
composition ratio higher than that of the second nitride film, and the
second nitride film has a Ga composition ratio higher than that of the
first nitride film.
[0036] It is preferable that the step of forming the second buffer layer
comprises the step of alternately laminating the first nitride films and
the second nitride films such that the thickness of the first nitride
film gradually decreases in a direction from the first buffer layer to
the device-constituting layer, and the thickness of the second nitride
film gradually increases in a direction from the first buffer layer to
the device-constituting layer.
[0037] It is preferable that the step of forming the second buffer layer
comprises the step of forming an AlN film as the first nitride film, and
forming a GaN film as the second nitride film.
[0038] A method of fabricating a semiconductor device according to a
further aspect of the present invention comprises the steps of forming a
first buffer layer on a substrate at a lower temperature than a
single-crystal-growth-temperature; forming a second buffer layer on the
first buffer layer at the single-crystal-growth-temperature; and forming
a device-constituting layer composed of a nitride semiconductor on the
second buffer layer. The step of forming the second buffer layer
comprises the step of forming a layer having an Al composition ratio
which decreases and a Ga composition ratio which increases in a direction
from the first buffer layer to the device-constituting layer.
[0039] In the method of fabricating the semiconductor device, the second
buffer layer is formed at the single-crystal-growth-temperature, to be
grown in approximately single crystalline state. Accordingly, the number
of defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, thereby making it
possible for the second buffer layer to have good crystalline quality.
Further, the second buffer layer is formed of a layer having a
composition distribution in which an Al composition ratio decreases and a
Ga composition ratio increases in the direction from the first buffer
layer to the device-constituting layer. Accordingly, lattice mismatching
between the first buffer layer and the device-constituting layer can be
alleviated, thereby making it possible to improve the crystalline quality
of the device-constituting layer. As a result, the crystalline quality of
the device-constituting layer composed of the nitride semiconductor can
be made better, so that the semiconductor device has superior device
characteristics.
[0040] A method of fabricating a semiconductor device according to a still
further aspect of the present invention comprises the steps of forming a
first buffer layer on a substrate at a lower temperature than a
single-crystal-growth-temperature; forming a second buffer layer on the
first buffer at the single-crystal-growth-temperature; and forming a
device-constituting layer composed of a nitride semiconductor on the
second buffer layer. The step of forming the second buffer layer
comprises the step of forming two or more layers selected from a layer
composed of a nitride containing neither Ga nor In, a layer which has two
or more thin films having different moduli of elasticity cyclically
laminated therein, and a layer having an Al composition ratio which
decreases and a Ga composition ratio which increases in a direction from
the first buffer layer to the device-constituting layer.
[0041] In the method of fabricating the semiconductor device, the second
buffer layer is formed at the single-crystal-growth-temperature, to be
grown in approximately single crystalline state. Accordingly, the number
of defects existing in the second buffer layer is smaller than that in a
buffer layer in an amorphous or polycrystalline state, thereby making it
possible for the second buffer layer to have good crystalline quality.
The second buffer layer is formed of two or more of the three layers.
Accordingly, it is possible to synergically produce the effects of
restraining island-shaped crystal growth and desorption of nitrogen,
reducing the propagation of the defects, and alleviating lattice
mismatching by each of the layers, thereby making it possible to improve
the crystalline quality of the device-constituting layer. As a result,
the crystalline quality of the device-constituting layer composed of the
nitride semiconductor can be made better, so that the semiconductor
device has superior device characteristics.
[0042] The foregoing and other objects, features, aspects and advantages
of the present invention will become more apparent from the following
detailed description of the present invention when taken in conjunction
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] FIG. 1 is a schematic sectional view of a light emitting diode in a
first embodiment of the present invention;
[0044] FIG. 2 is a characteristic view showing the results of measurement
of a photoluminescence spectrum in each of a first sample according to
the first embodiment and a first comparative example;
[0045] FIG. 3 is a characteristic view showing the results of measurement
of a p
hotoluminescence spectrum in each of a second sample according to
the first embodiment and a second comparative example;
[0046] FIG. 4 is a schematic sectional view of a light emitting diode in a
second embodiment of the present invention;
[0047] FIG. 5 is a schematic sectional view of a light emitting diode in a
third embodiment of the present invention;
[0048] FIG. 6 is a schematic sectional view of a light emitting diode in a
fourth embodiment of the present invention;
[0049] FIG. 7 is a schematic sectional view of a light emitting diode in a
fifth embodiment of the present invention;
[0050] FIG. 8 is a schematic sectional view of a light emitting diode in a
sixth embodiment of the present invention;
[0051] FIG. 9 is a schematic sectional view of a light emitting diode in a
seventh embodiment of the present invention; and
[0052] FIG. 10 is a schematic sectional view of a conventional light
emitting diode.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053] A light emitting diode will be described as an example of a
semiconductor device according to the present invention. The light
emitting diode according to a first embodiment of the present invention
will be described with reference to FIG. 1.
[0054] In the light emitting diode shown in FIG. 1, a first buffer layer
11 in a non-single crystalline state which is formed at a lower
temperature than a single-crystal-growth-temperature, a second buffer
layer 12 in an approximately single crystalline state which is formed at
the single-crystal-growth-temperature, an n-type contact layer 3 composed
of n-type GaN, an n-type cladding layer 4 composed of n-type AlGaN, a
light-emitting layer 5 composed of GaInN, a p-type cladding layer 6
composed of p-type AlGaN, and a p-type contact layer 7 composed of p-type
GaN are formed in this order on a substrate 1 composed of sapphire,
spinel, Si, SiC (silicon carbide), GaP, GaAs, or the like. The n-type
contact layer 3, the n-type cladding layer 4, the light-emitting layer 5,
the p-type cladding layer 6, and the p-type contact layer 7 constitute a
device-constituting layer 20 constituting a device portion of the light
emitting diode.
[0055] A p-side electrode 8 having transparency is formed on the p-type
contact layer 7, a pad electrode 9 is formed thereon, and an n-side
electrode 10 is formed on the n-type contact layer 3.
[0056] As described in the foregoing, in the light emitting diode shown in
FIG. 1, the second buffer layer 12 formed at the single-crystal-growth-te-
mperature is provided on the first buffer layer 11 formed at the lower
temperature than the single-crystal-growth-temperature, and the
device-constituting layer 20 is formed on the second buffer layer 12.
[0057] The first buffer layer 11 is a layer formed at the lower
temperature than the single-crystal-growth-temperature, and can be formed
of a single layer film composed of one of a nitride containing at least
one of Al, Ga, In, B and Tl (a nitride semiconductor such as AlN, AlGaN,
GaN, GaInN, AlGaInN, etc.), SiC (silicon carbide) and ZnO (zinc oxide) or
a multi-layer film having two or more single layer films.
[0058] The second buffer layer 12 is a layer formed at the
single-crystal-growth-temperature. It is preferable that the
single-crystal-growth-temperature of the second buffer layer 12 is
approximately 1000 to 1200.degree. C. The second buffer layer 12 can be
composed of a nitride containing neither Ga nor In, for example, a
nitride expressed by Al.sub.1-xB.sub.xN (0.ltoreq.x.ltoreq.1), such as
AlN, AlBN, or BN.
[0059] In the present embodiment, the device-constituting layer 20 is
formed on the above-mentioned second buffer layer 12, thereby producing
the following effects.
[0060] First, the second buffer layer 12 is formed at the
single-crystal-growth-temperature, so that the structure thereof is in
the approximately single crystalline state. Accordingly, the number of
defects existing in the second buffer layer 12 is smaller than that in a
conventional buffer layer in an amorphous or polycrystalline state.
Consequently, the second buffer layer 12 in the present embodiment has
better crystalline quality than the conventional buffer layer.
[0061] Since the device-constituting layer 20 is formed on the buffer
layer 12 in the approximately single crystalline state and having good
crystalline quality, it is possible to restrain island-shaped crystal
growth and desorption of nitrogen which have conventionally occur,
thereby further improving the crystalline quality of the
device-constituting layer 20.
[0062] Furthermore, the second buffer layer 12 is composed of a nitride
containing neither Ga nor In, for example, a nitride expressed by
Al.sub.1-xB.sub.xN (0.ltoreq.x.ltoreq.1), such as AlN, AlBN, or BN. In
forming the second buffer layer 12 on the first buffer layer 11,
therefore, it is possible to restrain the above-mentioned desorption of
nitrogen and island-shaped crystal grown which are caused by surface
diffusion of Ga atoms and In atoms. Consequently, it is possible to
reduce the number of defects which are caused by the crystal growth and
the desorption of nitrogen, thereby making it possible to further improve
the crystalline quality of the second buffer layer 12.
[0063] In the present invention, the single-crystal-growth-temperature
shall mean a temperate at which a film in an approximately single
crystalline state can be formed. The approximately single crystalline
state shall include a state where the whole is in a single crystalline
state, and a state where most of the whole is in an approximately single
crystalline state, although a part (a portion particularly formed in the
initial stages of formation, for example) of the whole is in an amorphous
state and/or a polycrystalline state. A nitride containing neither Ga nor
In shall also include a nitride containing a very small amount of Ga
and/or In, provided that the crystalline quality thereof is hardly
changed.
[0064] In order to prepare a first sample in the present embodiment, a
first buffer layer 11 and a second buffer layer 12 were successively
formed on a sapphire substrate 1, and an undoped GaN layer was directly
formed on the second buffer layer 12. The crystalline quality of the GaN
layer in the first sample was evaluated by X-ray diffraction and
measurement of p
hotoluminescence (PL). In the sample, a laminate film
obtained by alternately laminating AlN films each having a thickness of
approximately 2.5 nm and GaN films each having a thickness of
approximately 2.5 nm in four cycles was used as the first buffer layer
11, and an AlN film having a thickness of approximately 0.1 .mu.m was
used as the second buffer layer 12.
[0065] The first sample was fabricated in the following manner. A
substrate 1 composed of sapphire was first located in an MOVPE apparatus.
The substrate 1 was then held at a temperature of approximately
600.degree. C. which is lower than a single-crystal-growth-temperature.
AlN films each having a thickness of approximately 2.5 nm and GaN films
each having a thickness of approximately 2.5 nm were alternately
laminated in four cycles on the substrate 1 using H.sub.2 and N.sub.2 as
carrier gas and using NH.sub.3, trimethylaluminum (TMAl) and
trimethylgallium (TMGa) as material gas, to form a first buffer layer 11
having a thickness of approximately 20 nm.
[0066] The substrate 1 was then held at a temperature of approximately
1150.degree. C. as the single-crystal-growth-temperature. A second buffer
layer 12 having a thickness of approximately 0.1 .mu.m formed of an
undoped AlN film in an approximately single crystalline state was formed
on the first buffer layer 11 using the above-mentioned carrier gas and
using NH.sub.3 and TMAl as material gas. It is preferable that the
single-crystal-growth-temperature of the undoped AlN film is
approximately 1000 to 1200.degree. C.
[0067] The substrate 1 was then held at a temperature of approximately
1150.degree. C. as the single-crystal-growth-temperature. An undoped GaN
layer having a thickness of approximately 3 .mu.m was formed on the
second buffer layer 12 using the above-mentioned carrier gas and using
NH.sub.3 and TMGa as material gas. It is preferable that the
single-crystal-growth-temperature of the undoped GaN layer is
approximately 1000 to 1200.degree. C.
[0068] Measurement by X-ray diffraction was made on the first sample
fabricated in the above-mentioned manner, to examine the full width at
half-maximum (FWHM) on an X-ray rocking curve of the undoped GaN layer.
The FWHM is changed depending on the crystalline quality of the GaN
layer, and the smaller the FWHM is, the better the crystalline quality
is. For comparison, a first comparative example fabricated in the same
manner as the first sample except that the second buffer layer 12 was not
provided was prepared, and the same measurement was also made on the
comparative example.
[0069] As a result of the measurement, the FWHM on the X-ray rocking curve
of the GaN layer in the first sample was approximately 250 seconds. On
the other hand, the FWHM in the first comparative example was
approximately 290 seconds. Accordingly, it is found that the GaN layer in
the first sample has better crystalline quality.
[0070] Respective PL spectra in the first sample and the first comparative
example were compared with each other. The PL spectrum is changed
depending on the crystalline quality of the GaN layer, and the higher the
peak intensity thereof is, the better the crystalline quality is.
[0071] FIG. 2 is a characteristic view showing the results of measurement
of the PL spectrum in each of the first sample and the first comparative
example, where FIG. 2(A) shows the results of the measurement in the
first sample, and FIG. 2(B) shows the results of the measurement in the
first comparative example. As shown in FIG. 2, the peak intensity in the
first sample is higher by approximately 20% than the peak intensity in
the first comparative example. Accordingly, it is found that the GaN
layer in the first sample has the better crystalline quality.
[0072] A second sample in the present embodiment was then fabricated in
the following manner. An Al.sub.0.1Ga.sub.0.9N layer having a thickness
of approximately 0.5 .mu.m was formed on the undoped GaN layer in the
first sample at a temperature of approximately 1150.degree. C. A multiple
quantum well (MQW) layer formed by alternately laminating barrier layers
each composed of an undoped GaN layer having a thickness of 5 nm and well
layers each composed of undoped Ga.sub.0.65In.sub.0.35N having a
thickness of approximately 5 nm, whose total number is 11, and an undoped
GaN layer having a thickness of approximately 10 nm were then formed at a
temperature of approximately 850.degree. C. Further, an undoped GaN layer
having a thickness of approximately 0.15 .mu.m was formed thereon at a
temperature of approximately 1150.degree. C., to prepare the second
sample.
[0073] A PL spectrum was also measured in the second sample, as in the
first sample. In the second sample, the PL intensity of the MQW layer is
the highest. The crystalline quality of the MQW layer can be evaluated by
measuring the PL spectrum. For comparison, a second comparative example
fabricated in the same manner as the second sample except that the second
buffer layer was not provided was also prepared.
[0074] FIG. 3 is a characteristic view showing the results of measurement
of the PL spectrum in each of the second sample and the second
comparative example, where FIG. 3 (A) shows the results of the
measurement in the second sample, and FIG. 3 (B) shows the results of the
measurement in the second comparative example. As shown in FIG. 3, the
peak intensity in the second sample is approximately twice the peak
intensity in the second comparative example. Accordingly, it is found
that the MQW layer in the second sample has the better crystalline
quality.
[0075] A light emitting diode in a second embodiment of the present
invention will be described with reference to FIG. 4. The second
embodiment is a more specific one of the first embodiment. In FIG. 4,
portions having the same functions as those in the light emitting diode
shown in FIG. 1 are assigned the same reference numerals.
[0076] In the present embodiment, a substrate 1 composed of sapphire is
first located in an MOVPE apparatus. The substrate 1 is then held at a
temperature of approximately 600.degree. C. which is lower than a
single-crystal-growth-temperature. AlN films each having a thickness of
approximately 2.5 nm and GaN films each having a thickness of
approximately 2.5 nm are alternately laminated in four cycles on the
substrate 1 using H.sub.2 and N.sub.2 as carrier gas and respectively
using NH.sub.3 and TMAl, and NH.sub.3 and TMGa as material gas, to form a
first buffer layer 11A having a thickness of approximately 20 nm.
[0077] The substrate 1 is then held preferably at a temperature of
approximately 1000 to 1200.degree. C., for example, approximately
1150.degree. C. as the single-crystal-growth-temperature. A second buffer
layer 12A having a thickness of approximately 0.1 .mu.m composed of
undoped AlN in an approximately single crystalline state is formed on the
first buffer layer 11A using the above-mentioned carrier gas and using
NH.sub.3 and TMAl as material gas.
[0078] The substrate 1 is then held preferably at a temperature of
approximately 1000 to 1200.degree. C., for example, approximately
1150.degree. C. as the single-crystal-growth-temperature. An n-type
contact layer 3 composed of n-type GaN having a thickness of 5 .mu.m is
directly formed on the second buffer layer 12A using the above-mentioned
carrier gas, using NH.sub.3 and TMGa as material gas, and using SiH.sub.4
as dopant gas. An n-type cladding layer 4 composed of
Al.sub.0.1Ga.sub.0.9N having a thickness of approximately 0.5 .mu.m is
formed on the n-type contact layer 3 using the above-mentioned carrier
gas, using NH.sub.3, TMAl and TMGa as material gas, and using SiH.sub.4
as dopant gas.
[0079] The substrate 1 is then held at a temperature of approximately
850.degree. C. A light-emitting layer 5A having a multiple quantum well
(MQW) structure formed by alternately laminating barrier layers each
formed of an undoped GaN layer having a thickness of approximately 5 nm
and well layers each composed of undoped G.sub.0.65In.sub.0.35N having a
thickness of approximately 5 nm, whose total number is 11, is formed on
the n-type cladding layer 4 using the above-mentioned carrier gas and
using NH.sub.3, TMGa and trimethylindium (TMIn) as material gas. Further,
a protective layer 13 composed of an undoped GaN layer having a thickness
of approximately 10 nm is formed on the light-emitting layer 5A.
[0080] The substrate 1 is then held at a temperature of approximately
1150.degree. C. A p-type cladding layer 6 having a thickness of
approximately 0.15 .mu.m formed of an Mg-doped Al.sub.0.05Ga.sub.0.95N
layer is formed on the protective layer 13 using the above-mentioned
carrier gas, using NH.sub.3, TMGa and TMAl as material gas, using
bis(cyclopentadienyl)magnesium (Cp.sub.2Mg) as dopant gas.
[0081] A p-type contact layer 7 having a thickness of approximately 0.3
.mu.m composed of Mg-doped GaN is formed on the p-type cladding layer 6
using the above-mentioned carrier gas, using NH.sub.3 and TMGa as
material gas, and using Cp.sub.2Mg as dopant gas at a temperature of
approximately 1150.degree. C. Thereafter, a part of a region from the
p-type contact layer 7 to the middle of the n-type contact layer 3 is
removed by a method such as reactive ion beam etching.
[0082] A p-side electrode 8 having transparency formed of a laminate film
of an Ni film and an Au film which are thin films is then formed on a
large part of the whole surface of the p-type contact layer 7, and a pad
electrode 9 is formed on a part of the p-side electrode 8. Further, an
n-side electrode 10 composed of Al is formed on the n-type contact layer
3.
[0083] Even in the present embodiment constructed as described above, the
crystalline quality of a device-constituting layer 20A can be made
better, thereby making it possible to improve the luminous
characteristics of the light emitting diode, as in the first embodiment.
[0084] The light emitting diode according to the present embodiment was
fabricated in the above-mentioned manner. For comparison, a comparative
example was prepared in the same manner except that the second buffer
layer 12A was not provided in the present embodiment. Luminous intensity
in the present embodiment and luminous intensity in the comparative
example were compared with each other. In the present embodiment, the
luminous intensity was approximately twice that in the comparative
example.
[0085] Although in the present embodiment, the thickness of the AlN film
constituting the second buffer layer 12A is set to approximately 0.1
.mu.m, the thickness of the AlN film may be not less than approximately 5
nm, in which case the crystalline quality of the device-constituting
layer 20A formed thereon can be improved. When the thickness of the AlN
film is increased, the crystalline quality of the device-constituting
layer 20A is improved as the thickness thereof is increased to 500 nm. If
the thickness thereof exceeds 500 nm, the crystalline quality is hardly
changed. Although in the present embodiment, a multi-layer film
comprising the AlN films and the GaN films is used as the first buffer
layer 11A, the present invention is not particularly limited to this
example. The same single layer film or multi-layer film as that in the
first embodiment may be used.
[0086] A light emitting diode in a third embodiment of the present
invention will be described with reference to FIG. 5. In FIG. 5, portions
having the same functions as those in the light emitting diode shown in
FIG. 4 are assigned the same reference numerals. The same is true for the
following embodiments.
[0087] The present embodiment is characterized in that a second buffer
layer 12B is formed of a multi-layer film 12B formed by cyclically
laminating films having different moduli of elasticity (for example, AlN
films and GaN films shown in FIG. 5). When the second buffer layer 12B is
formed of the multi-layer film formed by cyclically laminating two or
more films having different moduli of elasticity, the direction in which
defects are propagated from the second buffer layer 12B to a
device-constituting layer 20A can be changed in an in-plane direction in
the interface of the multi-layer film. Since the amount of the defects
which are propagated to the device-constituting layer 20A can be
decreased, therefore, the crystalline quality of the device-constituting
layer 20A can be further improved.
[0088] Also in the present embodiment, the second buffer layer 12B is
formed at a crystal growth temperature, and each of the layers
constituting the second buffer layer 12B has an approximately single
crystalline state.
[0089] It is possible to use as one of the films constituting the second
buffer layer 12B a nitride film having a high Al composition ratio, for
example, an AlGaN film containing a very small amount of Ga in addition
to the above-mentioned AlN film, and use as the other film a nitride film
having a high Ga composition ratio, for example, a GaAlN film containing
a very small amount of Al in addition to the above-mentioned GaN film.
[0090] As the second buffer layer 12B, the nitride films having a high Al
composition ratio and the nitride films having a high Ga composition
ratio may be alternately laminated. Further, the thickness of the nitride
film having a high Al composition ratio and the thickness of the nitride
film having a high Ga composition ratio may be gradually decreased and
increased, respectively, in the thickness direction. In this case, the
average composition in the thickness direction can be gradually changed
from a composition close to AlN to a composition close to GaN.
Accordingly, lattice mismatching between the second buffer layer 12B and
the device-constituting layer 20A can be alleviated. As a result, it is
possible to further improve the crystalline quality of the
device-constituting layer 20A.
[0091] As an example of the above-mentioned third embodiment, a light
emitting diode using AlN films and GaN films, as illustrated, as the
second buffer layer 12B will be described in detail. The second buffer
layer 12B in this example is formed of a laminate film formed by
cyclically laminating AlN films each having a thickness of approximately
2.5 nm and GaN films each having a thickness of approximately 2.5 nm at a
single-crystal-growth-temperature.
[0092] Since the AlN film and the GaN film have different moduli of
elasticity, the direction in which defects in the second buffer layer 12B
are propagated can be changed in an in-plane direction in the interface
of the AlN film and the GaN film also in this example. Therefore, the
amount of defects which are propagated to the device-constituting layer
20A can be reduced, thereby making it possible to further improve the
crystalline quality of the device-constituting layer 20A.
[0093] The light emitting diode in this example was fabricated, and the
luminous intensity thereof was measured. In the light emitting diode in
this example, the luminous intensity was not less than approximately
twice that in the conventional light emitting diode.
[0094] Although in this example, the order in which the AlN film and the
GaN film are formed is not particularly limited, superior luminous
characteristics can be obtained if the AlN film is first formed on a
first buffer layer 11A, and the GaN film is then formed thereon. The
respective thicknesses of the AlN film and the GaN film which constitute
the second buffer layer 12B need not be necessarily the same. If the
thickness of the AlN film is not less than approximately 0.5 nm, and the
thickness of the GaN film is not less than approximately 0.5 nm nor more
than 0.1 .mu.m, the effect of the present invention is produced. Although
the cycle of a multi-layer structure may be one, it is preferably not
less than five.
[0095] A light emitting diode in a fourth embodiment of the present
invention will be described with reference to FIG. 6.
[0096] The light emitting diode shown in FIG. 6 differs from the light
emitting diode shown in FIG. 5 in that the thicknesses of an AlN film and
a GaN film which constitute a second buffer layer 12C are gradually
decreased and increased, respectively, in a direction from a first buffer
layer 11A to a device-constituting layer 20A.
[0097] In this case, the average composition along the thickness of the
second buffer layer 12C can be gradually changed from a composition close
to AlN to a composition close to GaN. Consequently, lattice mismatching
between the first buffer layer 11A and the device-constituting layer 20A
can be alleviated, thereby making it possible to further improve the
crystalline quality of the device-constituting layer 20A.
[0098] A light emitting diode in a fifth embodiment of the present
invention will be described with reference to FIG. 7.
[0099] In the present embodiment, a second buffer layer 12D has a
composition distribution in which Al and Ga respectively decreases and
increases in a direction from a first buffer layer 11A to a
device-constituting layer 20A. A composition ratio x of a nitride
expressed by Al.sub.1-xGa.sub.xN (0.ltoreq.x.ltoreq.1) gradually
increases in the direction from the first buffer layer 11A to the
device-constituting layer 20A. In this case, lattice mismatching between
the first buffer layer 11A and the device-constituting layer 20A can be
alleviated, thereby making it possible to further improve the crystalline
quality of the device-constituting layer 20A.
[0100] Also in the present embodiment, the second buffer layer 12D is
formed at a single-crystal-growth-temperature. The composition of the
second buffer layer 12D need not be necessarily changed from AlN to GaN.
It may be changed from a composition having a high Al composition ratio
to a composition having a high Ga composition ratio.
[0101] A light emitting diode in a sixth embodiment of the present
invention will be described with reference to FIG. 8.
[0102] Although in the light emitting diode according to the fourth
embodiment, the second buffer layer 12C is formed of a cyclic laminate
structure, and the thickness thereof is changed, the composition along
the thickness of a second buffer layer 12E is gradually changed from AlN
to GaN in the present embodiment. That is, in the present embodiment, an
AlN film having a thickness of approximately 2.5 nm, an
Al.sub.0.75Ga.sub.0.25N film having a thickness of approximately 2.5 nm,
an Al.sub.0.5Ga.sub.0.5N film having a thickness of approximately 2.5 nm,
an Al.sub.0.25Ga.sub.0.75N film having a thickness of approximately 2.5
nm, and a GaN film having a thickness of approximately 2.5 nm are
successively laminated on a first buffer layer 11A at a
single-crystal-growth-temperature, to form the second buffer layer 12E.
[0103] Even by the above-mentioned construction, lattice mismatching
between the second buffer layer 12E and a device-constituting layer 20A
can be alleviated, thereby making it possible to further improve the
crystalline quality of the device-constituting layer 20A.
[0104] The light emitting diode in the present embodiment was fabricated,
and the luminous intensity thereof was measured. Also in the light
emitting diode in the present embodiment, the luminous intensity was not
less than approximately twice that in the conventional light emitting
diode.
[0105] The composition along the thickness of the second buffer layer 12E
may be changed in stages, as described above, or may be continuously
changed. The composition of the second buffer layer 12E need not be
changed from AlN to GaN as in the present embodiment. It may be changed
from a composition having a high Al composition ratio to a composition
having a high Ga composition ratio.
[0106] As described above, in each of the above-mentioned embodiments, the
crystalline quality of the device-constituting layer composed of the
nitride semiconductor can be improved, thereby making it possible for the
provided semiconductor device to have superior device characteristics.
[0107] Three types of second buffer layers which are formed at the
single-crystal-growth-temperature, that is, a second buffer layer
composed of a nitride containing neither Ga nor In (a second buffer layer
having a first structure), a second buffer layer formed of a layer
obtained by cyclically laminating two or more thin films having different
moduli of elasticity (a second buffer layer having a second structure),
and a second buffer layer formed of a film having a composition
distribution in which an Al composition ratio decreases and a Ga
composition ratio increases in a direction from a first buffer layer to a
device-constituting layer (a second buffer layer having a third
structure) can be used in combination.
[0108] Specifically, the second buffer layer having the first structure
and the second buffer layer having the second structure may be used in
combination, or the second buffer layer having the first structure and
the second buffer layer having the third structure may be used in
combination. Alternatively, the second buffer layer having the second
structure and the second buffer layer having the third structure may be
used in combination. The same effect as the above-mentioned effect can be
produced even by any one of the combinations.
[0109] For example, when the second buffer layer having the first
structure is first formed on the first buffer layer, the second buffer
layer having the second structure is then formed thereon, and the
device-constituting layer is then formed, the second buffer layer having
the first structure has good crystalline quality, and the propagation of
a few defects existing in the second buffer layer can be reduced by the
second buffer layer having the second structure. Therefore, it is
possible for the device-constituting layer to have better crystalline
quality.
[0110] Furthermore, when the second buffer layer having the first
structure is first formed on the first buffer layer, the second buffer
layer having the third structure is then formed thereon, and the
device-constituting layer is then formed thereon, the second buffer layer
having the first structure has good crystalline quality, and lattice
mismatching between the second buffer layer having the first structure
and the device-constituting layer can be alleviated by the second buffer
layer having the third structure. Therefore, it is possible for the
device-constituting layer to have better crystalline quality.
[0111] Additionally, when the second buffer layer having the second
structure is first formed on the first buffer layer, the second buffer
layer having the third structure is then formed thereon, and the
device-constituting layer is then formed, the propagation of defects to
the device-constituting layer can be reduced by the second buffer layer
having the second structure, and lattice mismatching between the second
buffer layer having the second structure and the device-constituting
layer can be alleviated by the second buffer layer having the third
structure. Therefore, it is possible for the device-constituting layer to
have better crystalline quality.
[0112] As an example of a combination of the second buffer layers, a light
emitting diode in a seventh embodiment of the present invention will be
described with reference to FIG. 9.
[0113] As shown in FIG. 9, an AlN film having a thickness of approximately
0.1 .mu.m is formed on a first buffer layer 11A at a
single-crystal-growth-temperature, to form a second buffer layer 12A
having the first structure. AlN films each having a thickness of
approximately 2.5 nm and GaN films each having a thickness of
approximately 2.5 nm are alternately laminated through a GaN film 12G
having a thickness of approximately 0.1 .mu.m on the second buffer layer
12A at the single-crystal-growth-temperature, to form a second buffer
layer 12B having the second structure. Further, a device-constituting
layer 20A is formed on the second buffer layer 12B.
[0114] According to the above-mentioned construction, the second buffer
layer 12A having the first structure has good crystalline quality, and
the propagation of a few defects existing in the second buffer layer 12A
can be reduced by the second buffer layer 12B having the second
structure. As a result, it is possible for the device-constituting layer
20A to have good crystalline quality, thereby making it possible to
improve the characteristics of the light emitting diode.
[0115] The following are the reason why the second buffer layer 12B having
the second structure is provided on the second buffer layer 12A having
the first structure through the GaN film 12G.
[0116] Specifically, when the GaN film 12G is not provided, the
crystalline quality of the device-constituting layer 20A is slightly
degraded due to lattice mismatching caused by the difference in the
lattice constant between the second buffer layer 12A having the first
structure and the device-constituting layer 20A.
[0117] On the other hand, according to the above-mentioned construction,
the difference in the lattice constant between the GaN film 12G and the
device-constituting layer 20A is small, thereby making it possible to
reduce above-mentioned degradation caused by the lattice mismatching. In
this construction, it is considered that the defects are induced in the
GaN film 12G due to the lattice mismatching between the second buffer
layer 12A having the first structure and the GaN film 12G. However, the
propagation of the defects can be reduced by the insertion of the second
buffer layer 12B having the second structure. Consequently, it is
possible for the device-constituting layer 20A to have good crystalline
quality.
[0118] The first buffer layer in each of the above-mentioned embodiments
is not limited to the structure described in each of the embodiments,
provided that it is formed at a lower temperature than the
single-crystal-growth-temperature. For example, it can be formed of a
single layer film or a multi-layer film composed of a nitride
semiconductor containing at least one of Al, Ga, In, B and Tl, for
example, AlN, AlGaN, GaN, GaInN and AlGaInN, SiC or ZnO which is formed
at a lower temperature than the single-crystal-growth-temperature.
[0119] The crystal structure of the nitride semiconductor used as the
device-constituting layer may be either a wurtzite structure or a
zinc-blende structure.
[0120] Although description was made of the light emitting diode which is
a light emitting element as a semiconductor device, the present invention
is also applicable to any semiconductor device, provided that the
semiconductor device has a device-constituting layer composed of a
nitride semiconductor on a substrate. For example, it is similarly
applicable to semiconductor devices such as a laser diode, a p
hotodiode,
and a transistor.
[0121] Although the present invention has been described and illustrated
in detail, it is clearly understood that the same is by way of
illustration and example only and is not to be taken by way of
limitation, the spirit and scope of the present invention being limited
only by the terms of the appended claims.
* * * * *