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| United States Patent Application |
20050092802
|
| Kind Code
|
A1
|
|
Maley, Ian James
|
May 5, 2005
|
Backpack and components therefor
Abstract
A backpack having a shoulder harness (14) and a hip harness (20). The
shoulder harness preferably consists of a pair of padded shoulder strap
assemblies (14a and 14b) that have elongate pockets (27) sewn into their
outer linings into which contour plates (26) are fitted to control the
lateral curvature of the straps. The plates are selected to have the
stiffness and shape to suit the chest and shoulder shape of the
individual user. The hip harness (20) is preferably divided into
independent left and right halves (20a and 20b) that are each pivotally
attached to a frame element within the front lower portion of the pack.
While the hip harness may be unitary, or the two halves may be more or
less tightly coupled together, pivotal attachment of the back of the
harness to the pack is highly desirable.
| Inventors: |
Maley, Ian James; (Cottesloe, AU)
|
| Correspondence Address:
|
Wilson & Ham
PMB: 348
2530 Berryessa Road
San Jose
CA
95132
US
|
| Serial No.:
|
975181 |
| Series Code:
|
10
|
| Filed:
|
October 28, 2004 |
| Current U.S. Class: |
224/628; 224/637; 224/643; 224/644 |
| Class at Publication: |
224/628; 224/637; 224/643; 224/644 |
| International Class: |
A45F 003/04; A45F 003/08; A45F 003/10 |
Foreign Application Data
| Date | Code | Application Number |
| Nov 3, 2003 | AU | 2003906034 |
Claims
What is claimed is:
1. A backpack having a lumbar portion that is opposed to the lumbar region
of the user's back when the pack is worn, the backpack including: a
shoulder harness adapted to transfer some weight of the backpack to the
shoulders of the user when the backpack is worn, a hip harness adapted to
encircle the waist of the user and to transfer some of weight of the
backpack to the gluteal muscles and hips of the user when the backpack is
worn, a primary frame element located within said lumbar portion, and
pivot joint means securing the hip harness to the frame element to enable
lateral pivoting movement of the hip harness with respect to the frame
element and to the remainder of the backpack.
2. A backpack according to claim 1 wherein: said hip harness comprises: a
left segment having a rear portion located between the lumbar region of
the user's back and said frame element when the pack is worn, a right
segment having a rear portion located between the lumbar region of the
user's back and said frame element when the pack is worn, and said pivot
joint means secures said rear portions of said left and right segment to
the primary frame element to enable independent lateral pivoting movement
of each segment with respect to the frame element.
3. A backpack according to claim 2 wherein: said rear portion of the said
left segment is located to the left of the spine of a user wearing the
backpack, said rear portion of the said right segment is located to the
right of the spine of a user wearing the backpack, said pivotal joint
means comprises: a left pivot joint securing the rear portion of the left
segment to the frame element for pivotal movement about a left pivot
axis, and a right pivot joint securing the rear portion of the right
segment to the frame element for pivotal movement about a right pivot
axis, and wherein said left pivot axis is spaced horizontally from said
right pivot axis, and said left and right segments of the hip harness are
capable of independent pivotal movement about their respective pivot
axes.
4. A backpack according to claim 3 wherein, when the back pack is worn by
an upright user: said rear portion of the left hip segment is adapted for
location over at least portion of the user's left gluteus maximus muscle,
and said rear portion of the right hip segment is adapted for location
over at least portion of the user's right gluteus maximus muscle.
5. A backpack according to claim 3 wherein: the left segment of the hip
harness includes an elongate flexible and substantially inextensible left
hip-plate, said left hip-plate having a rear portion that is attached by
said left pivot joint to the frame element and said left hip-plate having
a front portion, the right segment of the hip harness includes an
elongate flexible and substantially inextensible right hip-plate, said
right hip-plate having a rear portion that is attached by said right
pivot joint to the frame element and said right hip-plate having a front
portion, and and the hip harness includes buckle means adapted to connect
said front portion of said left hip-plate to said front portion of said
right hip-plate across the abdomen of a user wearing the backpack.
6. A backpack according to claim 5 wherein: said rear portion the left
hip-plate is coupled to said rear portion of the right hip-plate by
stabilizer strap means located below the level of said left and said
right pivot joints, said stabilizer strap means is operable to limit the
degree to which the front portions of the left and right hip-plates can
be jointly raised, and said stabilizer strap means includes a releasable
buckle so that, upon release of said releasable buckle the degree to
which the front portions of the left and right hip-plates can be raise is
not limited by the stabilizer strap means.
7. A backpack according to claim 5 wherein: a left stabilizer strap having
a front end and a rear end is attached by said front end to the front
portion the left hip-plate, left attachment means for the rear end of
said left stabilizer strap is provided on the left side of the load bag
at a level below said left pivot joint, so that by attaching the rear end
of the left stabilizer strap to the said left attachment means and by
adjusting the length the left stabilizer strap, the degree to which the
front portion of the left hip-plate can be raised is limited by the left
stabilizer strap, a right stabilizer strap having a front end and a rear
end is attached by said front end to the front portion the right
hip-plate, right attachment means for the rear end of said right
stabilizer strap is provided on the rigtht side of the load bag at a
level below said right pivot joint, so that by attaching the rear end of
the right stabilizer strap to the said right attachment means and by
adjusting the length the right stabilizer strap, the degree to which the
front portion of the right hip-plate can be raised is limited by the
right stabilizer strap.
8. A backpack according to claim 5 wherein: a left padded boot is fitted
around the rear portion of the left hip-plate so that said boot is
interposed between the rear portion of the left hip-plate and the user
when the backpack is worn, said rear portion of the left hip-plate and
said left padded boot comprising said the rear portion of the left
hip-segment, and a right padded boot is fitted around the rear portion of
the right hip-plate so that said right padded boot is interposed between
the rear portion of the right hip-plate and the user when the backpack is
worn, said rear portion of the right hip-plate and said right padded boot
comprising said the rear portion of the right hip-segment,
9. A backpack according to claim 3 wherein: said left and right
hip-segments can each be pivoted to a substantially vertical position
when the backpack is upright but is not being worn, and a zip-around
cover is removably incorporated in the backpack and adapted to be
withdrawn over said segments when each is pivoted to said vertical
position and zipped therearound to enclose the entire hip harness between
the cover and the body of the backpack.
10. A backpack according to claim 5 wherein: the left pivot joint
comprises a left eyelet fitted into said left hip-plate and a left screw
that passes through said left eyelet and enters said frame element, the
right pivot joint comprises a right eyelet fitted into said right
hip-plate and a right screw that passes through said right eyelet and
enters said frame element, and said left and right screws are arranged so
as to extend generally horizontally in a front-to-back direction when the
backpack is worn by an upright user.
11. A backpack according to claim 5 wherein: the backpack includes a load
bag having a front face that is opposed to the back of a user when the
pack is worn, the shoulder harness includes left and right shoulder strap
assemblies supported from respective anchor buckles attached to said
front face near the respective shoulder of the user, when the backpack is
worn, said primary frame element comprises a substantially inextensible
laterally extending plate located within or against said front face of
the load bag, and there is at least one secondary frame element
comprising a vertically extending substantially inextensible plate
located within or against the front face of the load bag, said secondary
frame element or frame elements mechanically connecting said primary
frame element to said anchor points for said shoulder strap assemblies.
12. A backpack according to claim 11 wherein: there are two second
secondary elongate frame elements comprising a left secondary frame
element having an upper end and a lower end and a right secondary frame
element having an upper and a lower end, the lower end of said left
secondary frame element is attached to said left pivot joint, the lower
end of said right secondary frame element is attached to said right pivot
joint, the upper end of said left secondary frame element is attached to
one of said anchor buckles, and the upper end of said right secondary
frame element is attached to the other one of said anchor buckles.
13. A backpack according to claim 3 wherein said shoulder harness
comprises: flexible left and right shoulder strap assemblies, each
assembly including an elongate portion that extends from the respective
shoulder and over the respective pectoral area of a user wearing the
pack, an elongate pocket is formed in said elongate portion of each
shoulder strap, an elongate contour plate is fitted into each of said
pockets, said contour plate being longitudinally flexible but laterally
stiff, and the lateral shape of said portion of each shoulder strap
assembly is at least partially determined by the shape of said contour
plates fitted in the respective one of said pockets.
14. A backpack comprising: flexible left and right shoulder strap
assemblies, each assembly including an elongate portion that extends from
the respective shoulder and over the respective pectoral area of a user
wearing the pack, an elongate pocket is formed in said portion of each
shoulder strap assembly, an elongate contour plate is fitted into each of
said pockets, said contour plate being longitudinally flexible but
laterally stiff, and wherein the lateral shape of each of said portions
of the shoulder strap assemblies is at least partially determined by the
lateral shape of the respective contour plates fitted in the respective
pockets of the shoulder strap assembly.
15. A backpack according to claim 5, wherein: at least one of said plates
is formed from stitchable sheet plastic that is at least one millimeter
thick and can be readily flexed in directions orthogonal to the plane of
the plate while being stiff and resistant to bending in the plane of the
plate, said at least one plate having a peripheral edge, said peripheral
edge is covered by a cloth edging stitched thereto, thereby mitigating
the danger of wear to other components of the backpack caused by rubbing
against said peripheral edge.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims priority from Australian provisional patent
application serial number 2003906034, filed Nov. 3, 2003.
TECHNICAL FIELD
[0002] This invention relates to backpacks and to backpack shoulder
harnesses and hip harnesses.
[0003] As a matter of convention, the terms `front` and `back`, `left` and
`right` and `lumbar portion` when used with a backpack have reference to
a standing person wearing the pack. Thus, the front of a backpack is the
face that lies adjacent the back of the person and the back of the
backpack is the part that is most remote from the person when the pack is
worn. Similarly, the right and left sides of the pack are those which lie
to the right and left of the person wearing the pack, and the lumbar
portion of the pack is the lower portion opposed to the lumbar spine of
the user at about the level of the hip harness of the backpack.
BACKGROUND TO THE INVENTION
[0004] The backpacks with which this invention is concerned are intended
for carrying loads on or against the backs of people. They mostly have
some form of load-bearing or distributing frame element, a shoulder
harness for supporting some of the load on the shoulders of the user and
a hip harness for supporting the remainder of the load on the gluteal
muscles and/or hips of the user. The frame element may be incorporated in
or otherwise attached to a load bag, or it may be used to support a load
directly without the mediation of a load bag. It can be omitted
altogether, as in light day-packs where the hip and shoulder harnesses
are simply attached to the front of the load bag. When present, the frame
element can take many different forms. In light packs it can simply be a
cloth stiffening panel sewn into the lower front face of a load bag. With
heavy packs, a skeletal metal or plastic frame can be employed that
extends the full height of the pack--from the lumbar region of the wearer
to shoulder level--with the hip and shoulder harnesses securely attached
to it. Smaller metal or plastic frame elements are often fitted into
pockets in the front of the load bag with the harnesses secured through
to the frame. Or, in the absence of a load bag, the frame can be an
external framework to which a load such as a box or drum can be directly
secured and to which the shoulder and hip harnesses are also directly
attached.
[0005] Because of the wide variety of human body shapes and sizes and the
wide variety of body movements during walking, climbing, skiing etc, it
is difficult to design a back pack--especially one intended to carry
substantial loads--to suit a wide variety of people, despite providing
adjustable shoulder and hip harnesses. Tailor-making a pack, hip harness,
shoulder harness and frame elements to suit an individual is generally
impractical for cost reasons. There is therefore a need for a backpack
that is better adaptable to a variety of body sizes and walking styles,
particularly where substantial loads are carried.
[0006] It is my experience that good harness conformance with the shape
and walking motions of the wearer is the primary requirement for
backpacks, especially when carrying heavy loads. Padding design and
fabric choice are secondary considerations.
SUMMARY OF THE INVENTION
[0007] From one aspect, this invention involves a backpack in which the
hip harness is attached by a pivot joint that permits the harness to rock
from side to side with the movement of the user's hips when walking. The
hip harness may include separate left and right side segments that are
pivotally attached to the pack so that they can move independently of the
other. Preferably, the harness is attached to one or more frame elements
incorporated in the backpack and, where independently movable segments
are employed it is preferred that they are pivotally attached to a common
frame element to rotate about separate axes. The separate axes preferably
extend substantially horizontally and parallel in the front-to-back
direction, one on either side of the spine in the lumbar area of a user
wearing the pack.
[0008] The backpack preferably includes a primary and substantially
inextensible frame element in the lumbar region at the level of the hip
harness and, where separate hip harness segments of the type indicated
above are used, it is preferable that each segment includes a
substantially inextensible hip-plate having front and rear portions. The
rear portion of each hip-plate is preferably relatively large and
pivotally attached to the primary frame element so that it can overlie
the respective gluteus maximus muscle of the user. The front portion of
each hip-plate is preferably attached to waist strap and buckle means by
which the hip-plates can be coupled together about the waist or the user.
Each hip segment preferably includes a padded boot or hip pad that is
preferably fitted over the respective hip-plate so as to be interposed
between the hip-plate and the body of the user. To mitigate chafing, the
edges of the hip-plates may be covered with edging material.
[0009] Preferably, the hip-plate of each segment is encased in a tightly
fitting cover or pocket of textile fabric having good tensile strength.
This helps to reinforce the plate against tearing along stitch-lines,
cracking from the periphery and buckling or crumpling under stress. The
hip harness buckle means can be attached directly to the hip-plates or to
their pockets, allowing the hip harness to be tightened as much as
desired without stretch or creep. Resistance to stretch and creep is
further enhanced by the pivotal mounting of the hip-plates on the frame
element.
[0010] The use of independently pivoting side segments allows each side of
the hip harness to automatically assume the contour of the wearer's hip
region and to move more freely and independently as the pelvis of the
walker rocks cyclically during walking or tilts during climbing. It also
allows the hip harness to be stowed during storage or transport of the
backpack by swinging the side segments upwards against the front of the
pack. A zip-around cover flap may be attached to the bottom of the pack,
or accommodated within a pocket in the bottom of the load bag, so that it
can be pulled out over the stowed hip and shoulder harnesses and zipped
in place for transport. This is especially valuable when backpacks are
entrusted to the baggage handling systems of airports.
[0011] According to an optional feature, where hip-plates of separate hip
harness side segments are pivotally attached to the frame element for
movement about laterally spaced axes, the rear portions of the hip-plates
may be coupled together below the level of their respective pivot axes by
a stabilizing strap to limit simultaneous upward movement of the front
portions of the hip-plates when the pack is worn. The stabilizing strap
may be of adjustable length so that the wearer can adjust the way in
which the load is shared by the side segments as the hips move during
walking. Of course, some means of undoing the stabilizing strap is
necessary to allow the hip side segments to be rotated to their
substantially vertical stowage positions.
[0012] One way of effecting the pivotal joint by which a side segment is
attached to the primary frame element is to mount a threaded metal nut or
socket on or in the frame at the desired location, to press a metal
eyelet into the respective hip-plate and to enter a screw through the
eyelet into the nut or socket to pivotally secure the hip-plate and
segment to the frame element. It is envisaged that the screw or nut may
rotate with the hip-plate in an eyelet or bore formed in the frame
element. While lose-riveting the stiffening plate to the primary frame
element (so as to allow pivotal movement) is also envisaged, it makes
replacement of the hip-plate and segment more difficult. It will be
appreciated, however, that the means by which each hip-plate is attached
to the frame is not of prime importance, so long as a pivotal joint is
effected.
[0013] As already indicated, replaceable padded boot-like covers--here
called hip pads--may be fitted over the hip-plates. The length and shape
of the hip pads can be chosen to suit the size and shape of the user. The
pads can be readily fitted and replaced if desired. The lateral contour
of the hip pad will be determined in large part by the lateral contour of
the associated hip-plate. The use of the hip-plate and/or its
aforementioned pocket to take the tension of the hip harness enables the
hip pad to be designed solely for padding and comfort having regard to
the intended use of the pack. For example, the carrying of heavy, medium
or light loads, bush-walking, alpine ascent and descent, travel in city
areas, or day walking.
[0014] From another aspect, the invention comprises a backpack having a
shoulder harness including left and right shoulder straps that extend
over the shoulders of the user and characterized in that a pocket is
formed in the top face of each shoulder strap in the shoulder region and
a removable flexible contour plate is fitted into each pocket to shape
the respective strap in the lateral (generally horizontal direction).
Each shoulder strap is formed with inner or lower padding and with an
outer or upper lining and the pocket is formed on or in the upper lining.
A series of alternative contour plates of different shapes can be fitted
into the pocket to force the strap into different lateral configurations,
depending upon the slope and contour of the user's neck and shoulders.
The contour plate additionally serves to mitigate bunching or
edge-curling of the shoulder strap padding over the shoulder.
[0015] The plates of the hip and shoulder harnesses are preferably cut
from sheet plastic material--such a polypropylene--that is at least one
millimeter thick and is substantially inextensible under the loads
encountered in backpacks. Such plates are easily flexed in directions
orthogonal to their planes but strongly resist coplanar flexing forces.
As already indicated, the plates may be confined within a closely fitting
textile cover that extends over the edges of the plate and/or edge bound
with textile material to reduce chafing of an by their edges.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Having broadly portrayed the nature of the present invention, a
particular example will now be described with reference to the
accompanying drawings. However, those skilled in the art will appreciate
that many variations and modifications can be made to the example without
departing from the scope of the invention as defined by the claims
appended hereto. In the accompanying drawings:
[0017] FIG. 1, is a front elevation of the backpack of the chosen example,
showing the hip harness and shoulder harness ready for use.
[0018] FIG. 2 is a front elevation of the backpack of FIG. 1 showing the
hip harness segments in their stowed positions and a cover flap ready for
deployment thereover.
[0019] FIG. 3 is a front elevation of the backpack of FIG. 1 showing the
cover flap deployed and the backpack ready for transport.
[0020] FIG. 4 is an enlarged front elevation of the lower portion of the
backpack of FIG. 1 showing the hip-plates, portions of their respective
pivot joints and the attached buckle means.
[0021] FIG. 5 is a similar view to FIG. 4, with the hip-plates and buckle
means removed, the outline of the frame elements being shown in broken
lines.
[0022] FIG. 6 is a sectional side elevation of the right segment of the
hip harness of FIG. 1 taken on section plane VI-VI of FIG. 1.
[0023] FIG. 7 is a rear elevation of the right hip harness segment and
buckle means of FIG. 1, showing an optional stabilizing strap.
[0024] FIG. 8 is a similar view to FIG. 7 showing the right hip-plate of
the right hip harness segment with the associated hip pad removed,
showing the optional stabilizing strap illustrated in FIG. 7 together
with a second stabilizing strap.
[0025] FIG. 9 is an enlarged front elevation of portion of one of the
shoulder strap assemblies of FIG. 10 showing a contour plate fitted
within its pocket.
[0026] FIG. 10 is a plan view of the shoulder harness removed from the
backpack of FIG. 1 and laid out flat on a horizontal surface with its
front uppermost and with three pairs of contour plates of different
shapes that can be fitted within the pockets of the shoulder straps.
DETAILED DESCRIPTION
[0027] With reference to FIG. 1, the backpack 10 of the chosen example has
a load-bag 12, a Y-shape shoulder harness 14, having left and right
padded shoulder strap assemblies 14a and 14b and a common tail 16 that is
adjustably secured to the base 18 of the pack by an anchor buckle 19, and
a hip harness 20 comprised of (i) separate left and right side segments
20a and 20b pivotally attached to pack 10 near base 18 and (ii) waist
buckle means 22. The front faces of segments 20a and 20b are covered by
pads 64a and 64b (respectively, which will be described below. An
optional lumbar flap 23 may be used to cover buckle 19 and shoulder
harness tail 16 when the pack is worn. One end of flap 23 is sewn to base
18 so that the opposite end can be raised and attached by mating
Velcro.TM. patches 23a and 23b to the front of pack 10.
[0028] Each strap assembly 14a and 14b of shoulder harness 14 essentially
comprises (i) an elongated padded body 24 arranged to extend over the
upper back and respective shoulder and down the respective side of the
chest of the wearer, (ii) a load-bearing top-webbing 25 passing downward
over the top front face of padded body 24, and (iii) a contour plate 26
fitted upwardly into a pocket 27 in the upper portion of body 24 that
extends over the shoulder of the user. Each top-webbing 25 extends from a
respective top anchor buckle 28 that is fixed to the load bag 12 a little
below shoulder height. The lower end of each top-webbing 25 terminates at
a respective bottom buckle 29 through which an adjustable bottom-webbing
strap 30 is passed, one end of bottom-webbing 30 being anchored to base
18 of pack 10 and the other end hanging free to permit easy adjustment by
pulling. Except for the use of contour plates 26 and their respective
pockets 27 the general configuration and construction of the shoulder
harness 14 is well known in the art.
[0029] FIG. 2 shows the pack with the side segments 20a and 20b of hip
harness 20 swung up about their pivots (to be described below) to
substantially vertical positions and lumbar flap 23 folded up and
attached to the front of the pack in its normal position. A zip-around
cover 32, which is attached to pack base 18 and is normally stowed in a
zip-pocket 34 (see FIGS. 4 and 5) formed in the bottom 36 of load bag 12,
is shown unpacked and extended from that pocket in FIG. 2. FIG. 3 shows
cover 32 after it has been zipped in place, covering the entire harness
system to ready pack 10 for transport.
[0030] FIG. 4 is an enlarged view of the lower portion of the front of
pack 10 including the lumbar region, generally indicated by the bracket
L. FIG. 4 shows the lower ends of padded bodies 24 of left and right
shoulder strap assemblies 14a and 14b, the lower ends of top-webbings 25,
bottom buckles 29 and bottom webbings 30. The tail 16 of the shoulder
harness 14 and the anchor buckle 19 at the base 18 of pack 10 are also
shown, along with zip pocket 34 for cover 32 in the bottom 36 of load bag
12, but the lumbar flap 23 is omitted for clarity. In FIG. 4, the left
and right pads 64a and 64b of hip harness segments 20a and 20b shown in
FIGS. 1 and 2 have been removed to show left and right flexible plastic
hip-plate assemblies 37a and 37b that form part of the respective
segments and will be described with reference to FIGS. 6, 7 and 8 below.
Each hip-plate assembly comprises a sheet-plastic hip-plate 40 sewn into
a tightly fitting strong fabric pocket 38 with edge bindings 39, plates
40 being shown in cut-away areas 41 of the fabric pockets 38. Hip-plate
assemblies 37a and 37b have relatively narrow front ends 42, which are
shown are shown flexed forwards and inwards and joined by waist buckle
means 22 that comprises left and right belt-like webbing straps 44a and
44b joined by a central buckle 46. The rear ends of straps 44a and 44b
are sewn directly to front ends 42 of respective hip-plate assemblies 37a
and 37b. The relatively large rear or inner end portion 48 of each
hip-plate assembly is lobe-like and located to oppose the respective
gluteus maximus muscles of the wearer when pack 10 is in place. An eyelet
50 is swaged through each plate assembly 37a and 37b at approximately the
center of the lobe of inner portion 48 so that the plate assembly can be
pivotally secured to the frame of pack 10 by a countersunk-head screw 52
passing though eyelet 50, as will be described more particularly with
reference to FIGS. 5 and 6. It is to be noted that the axes of screws 52
are substantially horizontal and parallel and extend generally in the
front-to-back direction (when the pack is worn).
[0031] FIG. 5 is a similar view to that of FIG. 4 but with shoulder
harness 14 and hip harness 20 removed, the latter being simply effected
by first removing screws 52 (FIG. 4) leaving internally threaded nuts 54
in place. The exteriors of nuts 54 are cylindrical and extend through
respective eyelets 55 that are swaged into the cloth facing 56 of the
load bag 12 of pack 10. The lower ends of bottom webbings 30 of the
shoulder harness 14 are anchored to the base of load bag 12 by being sewn
between respective sides of facing 56 and the front of load bag 12.
[0032] In this example, the primary frame element is a lightweight, strong
flat piece of plastic or aluminium, shown in outline by broken lines at
60 in FIG. 5 because it lies behind facing 56. In this example, primary
frame element 60 is supplemented by left and right crossed strap-like
secondary frame elements 61a and 61b respectively, which are preferably
formed from aluminum sheet though plastic sheeting may also be used. Each
secondary element extends diagonally upward to provide at their top ends
(not shown) anchor points for (respectively) the right and left anchor
buckles 28 (FIG. 1) of shoulder harness 14. Secondary frame elements 61a
and 61b are also shown in broken lines as they also lie behind the facing
56 of load bag 12.
[0033] FIG. 6 is a sectional side elevation of right segment 20b and
portion of the front of load bag 12 taken on section plane VI-VI shown in
FIG. 1, which passes through the right pivot joint formed (in part) by
the right hand one of screws 52. It is to be noted that the sectional
dimensions of the components shown in FIG. 6 have been exaggerated for
the sake of clarity. Primary frame element 60 is located between cloth
facing 56 (see FIG. 5) and a cloth backing 58 that form the font of load
bag 12 and is held in position by the swaging of eyelet 55 through facing
56, frame element 60 and backing 58. In the example shown, nut 54 is
swaged into the bottom end of the right secondary frame element 61b and
is of tubular form so that it extends forwards through the right eyelet
55 so as to positively locate the bottom end of secondary frame element
61b with respect to primary frame element 60. Both secondary frame
elements 61a and 61b are located within load bag 12 immediately behind
backing cloth 58.
[0034] It might be noted that FIG. 6 also illustrates--in section--portion
of the base 18 of pack 10 including zipped pocket 34 in the bottom 36 of
and showing cover 32 packed into pocket 34.
[0035] Referring now to FIGS. 7 and 8 as well as to FIG. 6, right hip
harness segment 20b basically consists of right hip-plate assembly 37b,
(which includes plastic hip-plate 40 with sewn-on fabric cover 38 and
edging 39, and with eyelet 50 swaged therethrough) and padded right boot
64b fitted over the front of hip-plate assembly 37b. Boot 64b comprises a
foam core 66 encased in a sewn fabric cover 68 having a rear pocket 70
accommodating lobe 48 of hip-plate 37b and having a rear strap-like
bridge 72 (FIG. 7) accommodating the narrow front portion 42 of hip-plate
37b (along with the inner end of right strap 44b of buckle means 22).
[0036] By way of review, it is to be noted that screws 52, nuts 54 and
eyelets 50 and 55 serve to positively locate and assemble primary frame
element 60, secondary frame elements 61, and left and right hip segments
20a and 20b together as a functioning assemblage. Primary frame element
60 thus serves to pivotally anchor the side segments 20a and 20b of hip
harness 20, setting the relative location and spacing of left and right
segments 20a and 20b and allowing buckle means 22 to be tightened without
displacing the segments of the hip harness 20. A thread-locking compound
can be used to prevent screws 52 working loose in nuts 54 during use.
[0037] It will be appreciated that there are many alternative arrangements
by which the desired function of the side segments of the hip harness can
be effected. A threaded nut can be carried by the primary frame element
and a screw or bolt entered forwards from within the load bag of the
pack. A tubular rivet that passes through all the components of the joint
could be employed. Such a rivet could lock or clamp the primary and
secondary frame elements together while allowing free-rotation of the
hip-plate assemblies and their associated side segments. The secondary
frame elements (if present, for they are optional) need not be fixed by
the screw, rivet or the like that forms the pivot joint, but can be
attached to the primary frame element elsewhere. Or the primary and
secondary frame elements may form an integral cut or molded plastic
structure that is entirely housed within the front face of the load bag.
[0038] FIGS. 4, 7 and 8 show an optional stabilizer link 80 that ties the
lobe portions 48 of hip-plates assemblies 37a and 37b together so as to
restrict their relative angular movement. Users with broad hips may find
this helpful when carrying heavy loads so as to reduce the amount of
load-shifting from one hip to the other while still permitting some
pivotal movement of the hip harness. As shown in FIG. 4, link 80
comprises left and right straps 82a and 82b joined by a buckle 84 in such
a way that the effective length of the link can be accurately adjusted,
strap 82a being sewn to the lobe of left hip-plate 37a at a point below
the pivot axis defined by the axis of screw 52 or eyelet 50 and strap 82b
being sewn to the lobe of right hip-plate 37b in a corresponding
location.
[0039] As an alternative or an addition to link 80, the narrow front
portions 42 of hip-plates can be fitted with longer side stabilizer
straps that attach to buckles at the base 18 of load bag 12 and on the
same side. An example for the right side of the pack is shown a right
side stabilizer strap 84b on right hip-plate 37b in FIG. 8. The free end
of right side stabilizer strap 84b attaches to right side buckle 85b
shown in FIG. 5. The left side stabilizer strap (not shown) attaches to
left side buckle 85a shown in FIG. 5. When heavy loads are carried the
side stabilizer straps resist the tendency of buckle means 22 to rise;
that is, they transfer some of the weight from the shoulders and buttocks
to the hips.
[0040] The use of contour plates 26 and pockets 27 in the shoulder strap
assemblies 14a and 14b will now be described with reference to FIGS. 9
and 10. FIG. 9 is an enlarged front perspective view of the portion of
the left shoulder strap assembly 14a that normally rests on the shoulder
of the user. A guide to the orientation of this portion of shoulder strap
assembly is provided by the broken line on the left of FIG. 9 indicating
the front face of load bag 12. FIG. 10 is a plan view of shoulder harness
14 depicted as if lying on a horizontal surface and viewed from the back
and top so that left and right shoulder strap assemblies 14a and 14b
appear reversed with respect to FIG. 1. Most of the tension webbings 25
(see FIG. 1) have been cut away for clarity in FIGS. 9 and 10.
[0041] As already noted, left and right shoulder strap assemblies 14a and
14b have padded bodies 24. The padding is normally heaviest in the
shoulder region where it rests against the tops of the shoulders and,
sometimes, the pectoral muscles of the user, this heavy padding being
indicated at 90 in the perspective view of the left strap assembly 14a in
FIG. 9 and in the front elevation of FIG. 1. As described with respect to
FIG. 1, a pocket 27 is formed in the outer or upper lining of the
shoulder portion of each strap assembly to take a selected contour plate
26, most of which is shown in broken lines in FIG. 9 because it is
located within pocket 27. The purpose of contour plate 26 is to laterally
shape the shoulder portions of the strap assemblies so as to make them
more comfortable under load and so as to inhibit the bunching or curling
of padded portion 90.
[0042] Because of the wide variation in shoulder, chest and breast size
and shape between people and, in particular, between men and women, the
optimum lateral curve of the shoulder portions of the strap assemblies
will vary widely even for the same pack and load. It has been found that
much of this variation can be accommodated by selecting between contour
plates of different, shapes, stiffness and curvature for use in a common
shoulder harness that has tight-fitting pockets shaped to take the
plates. An added degree of accommodation is possible by varying the
location of the pockets along the shoulder strap assemblies of the
shoulder harness. This may be done by forming multiple pockets in the
outer lining or by controlling the vertical location of a contour plate
within a long pocket. In general, however, only one pocket over each
shoulder will be sufficient as in the illustrative example.
[0043] FIG. 10 shows shoulder harness 14 of the pack of FIG. 1 laid out in
the manner indicated above, with tension webbings 25 cut away and pockets
27 showing. Three alternative contour plates 26d, 26e and 26f having
increasing curvature are shown along side each pocket 27. Conveniently,
the plates may be stamped or cut from plastic sheeting between 0.5 and 3
mm in thickness with the thicker plates having holes formed therein to
reduce weight if desired. Plates 26d are shown with holes 92 for this
purpose. As in FIG. 10, the alternative plates may be relatively short
and may all be of essentially the same width (though of differing
curvature). As indicated in FIG. 9, they may be relatively long and of
tapering form. If desired, the plates may be enclosed in a fabric pocket
with the perimeter finished with a binding tape in a similar way to the
reinforcing plates 40 of hip-plate assemblies 37a and 37b.
[0044] It is desirable that pockets 27 are formed with upper and lower
layers of material securely sewn together on their sides and lower ends,
each pocket then being secured to the padded portion of the corresponding
strap assembly 14a or 14b. Thus, selected contour plate does not come
into contact with the padding 90 of the strap and can be made a firm fit
within pocket 27. The material of the upper and lower surfaces of the
pocket 27, as well as adjacent material covering padded body 24, is
preferably of woven construction and cut on the bias so as to facilitate
conformity of this region the strap assembly to the shape of curved
plates such as 26f. The bias cut is indicated by hatching 96 in FIG. 9.
[0045] It will be appreciated by those skilled in the art that the
backpack of the chosen example offers many advantages over known
backpacks in the comfortable distribution of the load between the
shoulders and the hips, this being achieved in important part by the use
of the contour plates in the shoulder harness and the reinforcing plates
of the hip harness. Important and separate advantages are also obtained
from the use of independently pivoted hip harness segments. However,
those skilled in the art will also appreciate that many variations and
additions can be made to the backpack of the example without departing
from the scope of the invention as defined by the following claims.
* * * * *