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| United States Patent Application |
20060275121
|
| Kind Code
|
A1
|
|
Merswolke; Paul H.
;   et al.
|
December 7, 2006
|
Wind turbine with friction drive power take off on outer rim
Abstract
A wind turbine has multiple blades (10) that are mounted on a shaft (19)
with a ring around a circumference of the blades. There are tires (18)
that are arranged to be in contact or out of contact with the ring. The
tires draw generators when the tires are in contact with the ring and the
ring is rotating. A controller monitors the wind conditions and controls
the turbine to produce electricity or other-energy output or to shut down
if the wind falls below a predetermined level.
| Inventors: |
Merswolke; Paul H.; (Bogner, CA)
; Meyer; Charles F.; (Bogner, CA)
|
| Correspondence Address:
|
DARYL W SCHNURR;MILLER THOMSON LLP
PO BOX 578
SUITE 700, 22 FREDERICK STREET
KITCHENER
ON
N2G 4A2
CA
|
| Assignee: |
merswolka paul h/f and meyer charles f
|
| Serial No.:
|
553454 |
| Series Code:
|
10
|
| Filed:
|
April 19, 2004 |
| PCT Filed:
|
April 19, 2004 |
| PCT NO:
|
PCT/CA04/00589 |
| 371 Date:
|
October 17, 2005 |
| Current U.S. Class: |
416/132B |
| Class at Publication: |
416/132.00B |
| International Class: |
B63H 1/06 20060101 B63H001/06 |
Claims
1. A wind turbine for producing energy comprises a rotor on a shaft, said
rotor supporting a plurality of blades and being rotatably mounted on
said shaft, said blades each having a tip, there being a plurality of
tips on said turbine, said tips being connected to support a ring that
extends around a circumference formed by said tips, said ring rotating
with said blades, said ring having a front and rear surface with rotators
mounted to removably contact said ring on said front and rear surfaces,
each of said rotators being connected to energy producing equipment, said
rotators rotating with said ring when said ring rotates, thereby driving
said energy producing equipment, said turbine being controlled by a
controller.
2. A wind turbine as claimed in claim 1 wherein said controller is
connected to continuously monitor wind conditions and to control a yaw of
the turbine, orientation of the blades, number of rotators in contact
with said ring in response to changing wind conditions.
3. A wind turbine as claimed in any one of claims 1 or 2 wherein said
turbine is a variable speed turbine.
4. A wind turbine as claimed in claim 1 wherein there are brakes that can
be operated to stop or slow down a speed of rotation of said turbine.
5. A wind turbine as claimed in claim 1 wherein the number of blades
ranges from substantially eight to substantially twenty.
6. A wind turbine as claimed in claim 1 wherein said rotators are at least
one of tires, tires made of rubber, steel wheels and metal wheels.
7. A wind turbine as claimed in claim 1 wherein said front and rear
surfaces have a plurality of projections and indentations thereon
corresponding to indentations and projections respectively on said
rotators.
8. A wind turbine as claimed in claim 7 wherein said tires are mounted to
power a generator that produces electricity.
9. A wind turbine as claimed in claim 7 wherein said ridges and
indentations on said rotators are mounted to drive a generator.
10. A wind turbine as claimed in claim 1 wherein the blades are
constructed so that a longitudinal orientation of said blades can be
adjusted to control a speed of rotation with varying wind conditions.
11. A wind turbine as claimed in claim 1 wherein said shaft is supported
by a tower.
12. A wind turbine as claimed in claim 1 wherein said wind turbine is
mounted on a turntable so that said turbine can be oriented in response
to changes in wind direction.
13. A wind turbine as claimed in claim 12 wherein said turntable has
wheels thereon.
14. A wind turbine as claimed in claim 13 wherein there is a rail mounted
on a base and said wheels ride on said rail.
15. A wind turbine as claimed in claim 1 wherein said blades have an air
foil construction.
16. A wind turbine as claimed in claim 14 wherein there are guides to
guide said wheels on said rail.
17. A wind turbine as claimed in claim 16 wherein there are retention
means to maintain said wheels on said rail.
18. A wind turbine as claimed in claim 14 wherein there are guides and
retention means connected to said wheels beneath said rail to hold said
wheels on said rail and prevent said wheels from running off said rails.
19. A wind turbine as claimed in claim 1 wherein said energy producing
equipment is one or more selected from the group of generators,
compressors and pumps.
20. A wind turbine as claimed in claim 11 wherein said blades, rotor,
shaft, tower, rotators and energy producing equipment are mounted on a
turntable to enable said turbine to be oriented to respond to changes in
wind direction.
21. A method of operating a wind turbine based on conditions of said wind,
said turbine having a rotor on a shaft, said rotor supporting a plurality
of blades and being rotatably mounted on said shaft, said blade each
having a tip, there being a plurality of tips on said turbine, said tips
being connected to support a ring that extends around a circumference
formed by said tips, said ring having a front and rear surface with
rotators mounted to removably contact said ring on said front and rear
surfaces, each of said rotators being connected to energy producing
equipment, said rotators rotating with said ring when said ring rotates,
thereby driving said energy producing equipment, said turbine having a
controller, said method comprising operating said turbine to have said
controller monitor wind conditions, said controller: (a) when said wind
conditions are sufficient to generate energy from said wind turbine; (b)
adjusting the yaw, orienting the blades, placing rotators in varying
numbers against said ring or removing rotators from said ring to have
said turbine generate energy; and (c) when said wind conditions are not
sufficient to generate energy, operating said turbine to stop said blades
from rotating.
22. A method of operating a wind turbine for producing energy, said
turbine having a rotor on a shaft, said rotor supporting a plurality of
blades and being rotatably mounted on said shaft, said blades each having
a tip, there being a plurality of tips on said turbine, said tips being
connected to support a ring that extends around said tips, said ring
rotating with said blades, said ring having a front and rear surface with
rotators mounted to removably contact said ring on said front and rear
surfaces, each of said rotators being connected to energy producing
equipment, said rotators rotating with said ring when said ring rotates,
said turbine being controlled by a controller, said method comprising
operating said turbine by continuously monitoring wind conditions,
adjusting yaw, blade orientation and pressure and number of rotators
against said ring or removal of rotators from said ring to produce power
output whenever said wind conditions are sufficient.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of Invention
[0002] This invention relates to a wind turbine and method of operation
thereof for producing energy and, more particularly, to a wind turbine
having multi-blades (for example eight to twenty), and a ring around the
circumference thereof, the ring driving energy producing equipment. The
blades are shaped with airfoils to produce maximum power coefficient.
[0003] 2. Description of the Prior Art
[0004] Wind turbines, including windmills, are known and are used to power
energy production equipment including generators, compressors or pumps,
as well as other devices. It is known to have the wind turbine connected
to a shaft and the rotational energy in the shaft is then used to drive
the energy producing equipment. Windmills or wind turbines have gearboxes
to transfer the energy from the blades through the shaft to energy
producing equipment. Some wind turbine manufactures are using a large
diameter direct drive generator connected directly to the shaft and
running at low rotational speed. Wind turbines with large rated
electrical output require (<3 MW) large gearboxes and generators. This
can result in heavy and costly power transmission and energy production
equipment. It is known to use wind turbines to produce electrical energy.
Fixed and variable speed wind turbines are used to produce electricity
with the same frequency as the grid. Fixed and variable speed wind
turbines have certain advantages and disadvantages. Variable speed wind
turbines have advantages of reducing the dynamic loads on the power
transmission systems and have higher power coefficients than fixed speed
wind turbines. Variable speed wind turbine use several methods and
systems to obtain the same frequency as the grid system of an electrical
utility. These systems are more costly than those used in fixed speed
wind turbines. Variable speed operation will allow the wind turbine to
start producing electricity at lower wind speeds and hence collect more
energy. With variable speed wind turbines, there is a difficulty of
producing electricity with the same frequency as the grid because the
wind velocity constantly changes and therefore the speed of rotation of
the blades of the wind turbine varies. With constant speed wind turbines,
the frequency of the electricity produced can match the frequency of the
grid, but difficulty arises in maintaining a constant speed with variable
wind conditions. Further, electrical energy cannot be produced by any
wind turbine during periods when the wind is not blowing or is not
blowing at a sufficient velocity to rotate the rotor of the wind turbine.
[0005] Wind power is renewable and is a green energy source that is highly
desirable as it does not pollute.
SUMMARY OF THE INVENTION
[0006] It is an object of the present invention to provide a wind turbine
that can be controlled to operate energy producing equipment at variable
speed rate of speed. It is further object of the present invention to
provide a wind turbine without using a step up gearbox.
[0007] A wind turbine for producing energy has a rotor on a shaft. The
rotor supports a plurality of blades and is rotatably mounted on the
shaft. The blades each have a tip, there being a plurality or tips on the
turbine. The tips are connected to support a ring that extends around a
circumference formed by the tips. The ring rotates with the blades, the
ring having a front and rear surface with rotators mounted to removably
contact the ring on the front and rear surfaces. Each of the rotators is
connected to energy producing equipment. The rotators rotate with the
ring when the ring rotates, thereby driving the energy producing
equipment. The turbine is controlled by a controller.
[0008] A wind turbine for producing energy has a rotor on a stationary
shaft. The rotor supports a plurality of blades shaped with airfoil
sections and is rotatably mounted on the stationary shaft via a hub and a
bearing. The blades each have an outer tip, there being a plurality of
outer tips on the wind turbine. The tips are connected to a ring that
extends around a circumference formed by the tips. The ring has front and
rear surface and rotators are mounted to removably contact the ring on
the front and rear surfaces. Each of the rotators is connected to energy
producing equipment. When the ring rotates and the rotators are in
contact with the ring, the rotators also rotate, thereby driving the
energy producing equipment.
[0009] Preferably, the energy producing equipment is selected from the
group of a generator, a compressor and a pump.
[0010] Still more preferably, the rotators are mounted on a cart with
rails having its center of rotation at the center of the tower base
circle. The cart being rotatable to move with the wind turbine either
toward or away from the wind.
[0011] A method of operating a wind turbine for producing energy, said
turbine having a rotor on a shaft, said rotor supporting a plurality of
blades and being rotatably mounted on said shaft, said blades each having
a tip, there being a plurality of tips on said turbine, said tips being
connected to support a ring that extends around said tips, said ring
rotating with said blades, said ring having a front and rear surface with
rotators mounted to removably contact said ring on said front and rear
surfaces, each of said rotators being connected to energy producing
equipment, said rotators rotating with said ring when said ring rotates,
said turbine being controlled by a controller, said method comprising
operating said turbine by continuously monitoring wind conditions,
adjusting yaw, blade orientation and pressure and number of rotators
against said ring or removal of rotators from said ring to produce power
output whenever said wind conditions are sufficient.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] FIG. 1 is a partial sectional side view of a wind turbine;
[0013] FIG. 2 is a front view of a wind turbine;
[0014] FIG. 3 is an enlarged view of a nacelle and bed plate;
[0015] FIG. 4A is a side view of a stationary cone;
[0016] FIG. 4B is an enlarged partial perspective view of a spring loaded
gate;
[0017] FIG. 5A is blade connection to a hub;
[0018] FIG. 5B is a partial schematic sectional view of a glade;
[0019] FIG. 6 is a perspective view of a hub-blade connection;
[0020] FIG. 7 is partial perspective view of spokes and said hub-blade
connection;
[0021] FIG. 8A is a partial perspective view of side view of the hub;
[0022] FIG. 8B is a partial perspective view along with lines A-A of FIG.
8A;
[0023] FIG. 8C is a partial perspective view along the lines B-B of FIG.
8A;
[0024] FIG. 9 is a partial perspective view of a blade-ring connection;
[0025] FIG. 10 is a perspective view of a ring section;
[0026] FIG. 11 is a top view of the ring section and part of a ring;
[0027] FIG. 12 is a side view of the ring section;
[0028] FIG. 13 is a perspective view of a tire connected to a shaft of a
generator;
[0029] FIG. 14 is a perspective view of two opposing tires and generator;
[0030] FIG. 15 is a partial perspective view of a power production
equipment cart;
[0031] FIG. 16 is a side view of a first section of a tower;
[0032] FIG. 17 is a side view of a second section of the tower;
[0033] FIG. 18 is a side view of a third section of the tower;
[0034] FIG. 19 is a partial perspective view of the third section of the
tower on a foundation;
[0035] FIG. 20 is a top view of the tower and foundation shown in FIG. 19;
[0036] FIG. 21 is a partial sectional side view of the tower and
foundation
[0037] FIG. 22 is a partial perspective view of a ring section with a
brake system mounted thereon;
[0038] FIG. 23 is an enlarged partial perspective view a rail cover
layout; and
[0039] FIG. 24 is a graph of the operation of the yaw system.
DESCRIPTION OF A PREFERRED EMBODIMENT
[0040] In FIGS. 1 and 2, a turbine 2 has a rotor with a hub 6 and a
plurality of blades 10 extending outward from a root 3 to a tip 12.
Preferably, the wind turbine has eight to twenty blades. Connected to and
supported by each of the tips 12 is a ring with a front surface 14 and a
back surface 62. Rotators 18 are located and mounted to be removably
placed into contact with the front surface 14 and back surface 62 as the
ring 1 rotates. The rotators each have a shaft 19 which is connected to
energy producing equipment 20. The rotators are preferably tires mounted
on a rim 34. The tires are preferably made of rubber. Steel or metal
wheels can also be used as rotators. The energy producing equipment
includes generators, compressors, pumps and the like. When the energy
producing equipment is a generator, the rotation of the wind turbine 2
will cause the front surface 14 and back surface 62 of the ring to
rotate. The tires will also rotate when they are in contact with the ring
1, thereby driving the generators. Preferably, each tire is connected to
a separate generator. Also preferably, every rotator, shaft and generator
on the front surface 14 of the ring 1 has a corresponding rotator, shaft
and generator on the back surface 62. The corresponding rotator is
preferably mounted and controlled to removably contact the back surface
simultaneously with the front surface rotator so that when a rotator is
in contact with the ring on the back surface, the corresponding rotator
on the front surface will also be in contact with the ring. Similarly,
when a rotator on the front surface is moved out of contact with the
ring, the corresponding rotator on the back surface will also be moved
out of contact with the ring. The corresponding rotator is always located
directly behind the rotator on the front surface. In this way, the
pressure on the ring from front and back is equalized at all times so
that the ring is not unbalanced by force exerted by the rotators 18. The
rotator 18, shaft 19 and energy producing equipment 20 of each mechanism
are mounted on a moving base 21. All the mechanisms are mounted on a cart
22 having steel wheels 24 allowing the cart 22 to travel on a rail 26
when required to turn the turbine 2 toward or from a direction of the
wind. A hydraulic supply 33 will provide the necessary hydraulic pressure
to move the mechanisms. The electrical current produced by the turbine is
transmitted by the generator cables 23 to the transformer 29 via a slip
ring 25 and a main electrical cable 28.
[0041] In FIGS. 1 and 2, it can be seen that the blades 10 are connected
to the hub 6 and the hub 6 is mounted on a stationary shaft 8 via a
bearing 5. A stationary cone 4 is mounted on a front side of the
stationary shaft 8. The stationary cone 4 is fixed to the stationary
shaft 8 by spokes 15 and a hollow shaft 16. The cone is equipped with
spring loaded gates 31, which start allowing air to pass through the cone
4 at high wind speeds.
[0042] The stationary shaft 8 is fixed on a bedplate 13 by a front
mounting 9 and a rear mounting 11. The bedplate 13 is mounted on a tower
17, which is fixed to a foundation 27. The foundation 27 is constructed
into the ground 30.
[0043] In FIG. 3, an electrical motor 35 will be used to power a yaw
mechanism. The motor 35 will drive a gear reducer 36 with a shaft 39, two
locating bearings 37, 38 and a pinion 40. The pinion 40 will drive a slew
bearing 41 mounted to the bedplate 13 by bolts 42 and to a tower flange
43 by bolts 44. The tower flange 43 is welded to the tower 17.
[0044] FIG. 4A shows an enlarged side view of the cone 4. A hollow shaft
16 is fixed to the stationary shaft 8 and provides the necessary support
for the radial spokes 15 and outer spokes 45. A spring loaded gate 31 (as
shown in detail in FIG. 4B) has a spring 46 and a hinge 48 keeping the
gate closed at low wind speeds. The gate will start to open under high
wind speed allowing air to pass through the cone. The spring 46 is
mounted on a base 47 supported by the radial spokes 15 of the cone.
[0045] FIG. 5A is a perspective view showing the blade to hub connection
3. The blade 10 has a supporting shaft 49 which extends from the root of
the blade to the tip (not shown in FIG. 5A). The blade root flange 50 is
welded to the support shaft 49 having bolt holes 51. This design is for a
stall regulated operation, which does not require a pitch mechanism. The
blades 10 can be mounted on a slew bearing and have an electrical motor
and a gear reducer (similar to the mechanism shown in FIG. 3 for the yaw
drive) to provide a pitching mechanism for the blades 10.
[0046] In FIG. 5B, there is shown a schematic sectional view of the blade
10. It can be seen that the blade 10 has an air foil shape with an outer
wall 110, ribs 112 and a blade shaft 114. The blade 10 has a D-shaped
spar section 116 and a trailing edge section 118.
[0047] FIG. 6 is a perspective view showing the hub blade connection 54.
The blade root flange 50 from FIG. 5A (not shown in FIG. 6) is mounted on
a hub blade mounting flange 52. The hub blade mounting flange 52 (shown
in FIG. 5A, but not shown in FIG. 6) has bolt holes 53 facing the blade
root flange bolt holes 51.
[0048] FIGS. 7, 8A, 8B and 8C show the hub blade connection 54 connected
to hub rings 56 via mounting bolts 55. The hub rings 56 are connected to
a center of the hub 6 by spokes 57.
[0049] FIGS. 8B and 8C show a partial perspective view of a side wall 120
of the hub 6 and a cross member 122.
[0050] FIG. 9 shows a blade to ring connection 12. The blade 10 has a
supporting shaft 49 which extends from the root of the blade to the tip
(not shown in FIG. 9). The blade tip flange 58 is welded to the blade
support shaft 49 having bolt holes 59. FIG. 9 shows an opposite end of
the blade 10 from the end shown in FIG. 5A.
[0051] FIGS. 10, 11 and 12 show the front face of the ring section 14 and
back face of the ring section 62, the ring section has a blade mounting
flange 60 with bolt holes 59 facing the bolt holes of the blade tip
flange 59. Each ring section is connected to the adjacent ring section by
a mounting 32. Ring sections have holes 61 to reduce the weight. Each
ring section 14 has a curvature (FIG. 12) so that the ring sections can
form a circle (see FIG. 2). The portions of the ring sections that the
tires contact are flat.
[0052] FIG. 13 shows a perspective view of a front tire-generator
mechanism 79 consisting of a rotator 18 (preferably a tire) mounted on a
rim 34 which is connected to a shaft 19 that drives the power generation
equipment 20, which in this Figure is an electrical generator. A brake
disc 67 is mounted on the shaft 19 by a flange 66. Brake calipers 68 are
located around the brake disc 67 (first brake option). A power generating
equipment mounting 73 is fitted with rolling elements 75, which are fixed
to a mounting base 21. A spring 69 is mounted around a hydraulic cylinder
70, which is connected to the shaft 19 and mounted on support structure
64. Another spring 71 is mounted around a hydraulic cylinder 72, which is
connected to the power generation equipment mount 73 and mounted on the
support structure 64. The springs 69, 71 will provide the required
pressure to connect the rotator 18 to the front face ring 14 to transmit
the required power. The hydraulic cylinders 70, 72 provide the required
force to disconnect the rotator 18 from the front face ring 14. A lock 74
locks the power generating equipment mounting 73 into place when the
rotator 18 is fully disconnected from the front face ring 14, relieving
the two hydraulic cylinders 70, 72. A small hydraulic cylinder 76
actuates the lock 74. The hydraulic cylinder 76 is mounted on a support
structure 77. The two hydraulic cylinders 70, 72 are supplied by
hydraulic pressure by hydraulic lines 78 connected to the hydraulic
supply 33. The hydraulic cylinders 70, 72 are mounted on a support
structure 64, which is supported by an angled structural member 65, to
provide the required stiffness. An electrical cable 23 is used to connect
the power generation equipment 20 (generator in this case) to the slip
ring 25. The whole mechanism is mounted on the cart 22.
[0053] FIGS. 14 and 15 show the front tire-generator mechanism 79 and a
back tire-generator mechanism 80, which are mounted on the cart 22. The
mechanisms 79, 80 are identical to one another and are mirror images of
one another. An electrical cable 23 connects the power generation
equipment 20 (generator in this case) to the slip ring 25, which is
connected to the transformer 29 by an electrical cable 28. The cart 22
has a cover 82 protecting the equipment from the environment and a brush
81 scraping the front face ring 14 (not shown in FIGS. 14 and 15) and the
back face ring 62. The cart 22 is mounted on a steel wheels 24, the
wheels being connected to a shaft 84 having a bearing 83. Inner steel
retention wheels 85 are used to prevent the cart 22 from tipping to the
sides. The steel wheels 24 are rotate on the rail 26.
[0054] FIG. 16 shows a first tower section 86 having a top first section
tower flange 43 that is fitted with bolts holes 44. Several service
station supports 87 are located on the inside of the first tower section
86. The first tower section 87 is constructed from hollow steel and is
fitted at the bottom with a flange 89 having bolt holes 88 to connect it
to the next tower section.
[0055] FIG. 17 shows a second tower section 90. A top flange 89 is fitted
with bolts holes 88 to connect the section to the first tower section 86
(not shown in FIG. 17). Several service station supports 87 are located
on the inside of the second tower section 90. The second tower section is
constructed from hollow steel and is fitted at the bottom with a flange
92 having bolts holes 91 to connect it to the next tower section.
[0056] FIG. 18 shows the third tower section 93. A top flange 92 is fitted
with bolts holes 91. Several service station supports 87 are located on
the inside of the third tower section 93. The third tower section 93 is
constructed of hollow steel and is fitted with a flange 95 having bolts
holes 94 to connect it to the foundation flange 98 (see FIG. 19).
[0057] FIGS. 19, 20, and 21 show the third tower section 93 connected to
the foundation flange 98 having steel support triangles 96 to prevent
bending of the third tower section 93. The foundation steel flange 98 is
connected to a steel shaft 100 and steel rings 99 embedded into the
reinforced concrete foundation 27.
[0058] FIG. 22 is shows the second option for the brake system by fitting
calipers 104 actuated by a hydraulic cylinder 101 having a hinged
mechanism 102 at the front ring side 14 and the back ring side 62 (not
shown) to provide the required braking power to stop the wind turbine 2
from rotating. Hydraulic cylinders 101 are supplied with hydraulic fluid
through hydraulic supply lines 103, which are connected to the hydraulic
supply 33.
[0059] FIG. 23 shows a rail cover 106 mounted on small wheels 107. The
small wheels 107 move on the rail 26 with the cart 22 to keep the rail 26
protected from the outside environment. A steel wheel cover 105 protects
the steel cart wheels 24 from the outside environment. The steel wheel
cover 105 can move up and down to allow access to service the cart steel
wheels 24. The same reference numerals are used in FIG. 23 as those used
in FIG. 15 to refer to those components that are identical.
Operation and Controls
[0060] The wind turbine of the present invention has the capacity to
collect and transmit power in the range of 50 kilowatts to 7.5 megawatts
and has a low capital cost when compared to conventional power wind
turbines rated in the same range. The wind turbine will rotate with
relatively low rpm when compared to conventional wind turbines (rpm will
depend on the number of blades, when using 20 blades the rotational speed
is between 1 and 5 rpm). This low rotational speed will provide long
service time for the rotating parts requiring less maintenance, produce
less noise than conventional wind turbines, and the turbine has better
control characteristics than conventional designs. The wind turbine of
the present invention can be designed to compress air and to store that
compressed air for use during peak hours for the electrical system. The
number of compressors used depends on the power delivered by the wind
turbine and the capacity of each compressor. Compressed air can be stored
in underground storage pipes, tanks, caverns or in the body of the wind
turbine tower. Heat exchangers can be used to extract the heat from the
compressed air storage and re-provide the same heat for the compressed
air later for the regeneration process.
[0061] The wind turbine of the present invention can be used to drive an
air-water engine consisting of several cylinders. Air-water systems have
been previously described. A Pelton wheel is preferably used with the
air-water system to produce electricity as described in U.S. Pat. Nos.
6,672,054 and 6,718,761.
[0062] A single rotator can be designed to drive different types of energy
production equipment. For example, a rotator could be alternatively
connected to a pump, compressor and generator with a controller to
control which type of energy producing equipment is being driven at any
particular time. The wind turbine can be constructed to be strong enough
to have the rotators contact one surface of the ring only. Also, the ring
can be designed with projection and indentations thereon corresponding to
projections and indentations on the rotators. The ring could also be
designed in separate parts with the front surface located on a separate
component from the back surface.
A control system for the wind turbine is as follows:
[0063] Operational sequence system. [0064] The system will receive
external signals according to the operating conditions, above all the
wind conditions and operator's intentions, which will determine the set
values for the control system. [0065] Objectives of the operational
sequence system are as follows: [0066] 1--Ensure fully automatic
operation. [0067] 2--Recognize hazards and activate the corresponding
safety systems. [0068] 3--Meet special requirements of the operator.
[0069] Supervisory systems controls. [0070] The system will take into
consideration the following: [0071] 1--Yaw motion. [0072] 2--Speed and
power output. [0073] 3--Mode of operation. The control system will take
into consideration the following:
[0074] 1--Wind Measurement System: [0075] Operational sequence and
yawing requires measuring the wind speed and direction. [0076]
Electrical motor-driven yawing system is proposed for the multi blade
wind turbine, which requires information about wind direction. [0077]
Operational sequence requires the wind speed information in order to
switch between different modes of operation. [0078] Measuring of the
wind speed could be preformed indirectly by means of the electrical
output. The rotor itself is the only representative wind measuring
instrument of a turbine.
[0079] 2--Yaw Control: [0080] The wind measuring system provides a mean
value of the wind direction over a period of ten seconds. This value is
compared with the instantaneous azimuth position of the nacelle every two
seconds. If the deviation remains below 3 degrees, the yaw system will
not be activated. If the determined yaw angle is above this value, the
time for correction is determined by a pre-programmed function. An
operating diagram for the yaw is shown in FIG. 24. [0081] If the yaw
angle is small (0 to 20 degrees), yawing is carried out within 60
seconds. [0082] If the yaw angle is 20 to 50 degrees, yawing is carried
out within 20 seconds. [0083] If the yaw angle is large (exceeds 50
degrees), yawing is carried out immediately. [0084] The rotor yaw speed
is low and to be determined after taking into consideration the
gyroscopic moments. Since the yaw speed is the same for small and large
yaw movements of the turbine, large movements will take much longer to
complete than small movements. For small movements, the commencement of
yawing is delayed as the wind may change direction within the delay
period. For large movements (exceeding 50 degrees), the yaw movement
commences immediately.
[0085] 3--Power and Speed Control by Rotor Blade Pitching when using a
Blade Pitching Mechanism:
[0086] The objective is to obtain a stable operating point by the
following means: [0087] a--Controlling the blade pitch, which will
control the rotor's primary energy. [0088] b--Control of the generator
voltage and reactive power. [0089] c--Loading and unloading of the
generators.
[0090] Extremely brief fluctuations of less than few seconds are reduced
by the rotor blades, friction ring, and actuating elements mass inertia.
Combined speed and power control system is proposed for the control of
the Multi Blade wind turbine.
[0091] 4--Mechanical Drive Train:
[0092] The inertia of the rotating masses including: [0093] a--The
Rotor. [0094] b--The Friction ring. [0095] c--The Rotator and shaft
[0096] d--The Generator Rotor.
[0097] The stiffnesses, the damping behavior, and vibration behavior are
different than those of a conventional wind turbine as the power
transmission system is unconventional using a friction drive and
multi-generator system.
[0098] 5--Full and Partial Load Operation: [0099] In full load
operation the pitch control is active (when using a pitch mechanism), so
that rotational speed and power can be adjusted to the nominal values.
The speed controller can be provided with a degree of insensitivity to
reduce the number of pitching processes. [0100] When not using a pitch
mechanism, the blades will be stall regulated. Hence, the angle of the
blades will be high enough at high wind speeds to ensure stall to reduce
the loads on the blades. [0101] At partial load, control of the power
output and rotor speed is carried out by variation of the generator
torque and loading and unloading of the Tire-Generator mechanisms (if the
mechanisms is not in contact with the friction ring all the time).
[0102] Using the MPPT (Maximum Point Power Tracking) process approach to
control the rotor speed achieving the optimal rotor power coefficient.
This is achieved by determining the set point for the power maximum by
incremental speed variation, in the form of a scanning process.
[0103] Control System Actions: [0104] 1--Acquisition of the input data
necessary for operational sequence as wind speed and wind direction.
[0105] 2--Automatic operational sequence, with manual operation for
special cases. [0106] 3--Activation of the safety and emergency systems
taldng into consideration shutdown of the rotor even with out electric
control system. [0107] 4--Adaptation to operation on the grid.
[0108] Operational Cycle:
[0109] Operational cycle includes the following: [0110] System check at
stand still: checking of the operational status of the most important
systems. The rotor is arrested by the parking brake and pitch angle (when
pitch mechanism is used). If no faults are indicated in the system check,
the turbine is ready for further progress in the operational cycle.
[0111] Yawing: if the system check is positive, the yaw system is
activated, the rotor still being parked. The turbine is yawed to the wind
direction (turbine yawing includes moving the Rotor head and the
Tire-Generator Mechanism Cart at the same time) and it is checked whether
the wind speed is within the operating range of 4 to 25 m/sec. [0112]
Start up: pitching of the rotor blades into the starting position (when
using a pitching mechanism), subsequently the mechanical rotor brake is
released. The rotor stars to turn and accelerates up to the
synchronization speed of the generator, corresponding to 90% of the
nominal speed. Start loading of the Tire-Generator Mechanism
(Tire-Generator mechanisms may be in contact with the friction ring all
the time or may be loaded as the wind speed increase). The blade pitch
angle is controlled according to a preset speed increase (when using a
pitch mechanism). [0113] Normal operation: if the generator's connection
to the grid has been established the power output into the grid begins
(cut-in wind speed). The turbine operates at partial load if the wind is
below rated value. Under these conditions the pitch angle is set to a
predetermined value (when using a pitch mechanism), which is the angle of
the best compromise close to the optimum in the rotor power
characteristics (variable blade pitch operation under partial load may be
required). When operating at full load, the blade pitch is then
controlled such that the rated power is not exceeded. When using a stall
regulation as the state of pitch mechanism, the blades will stall to
avoid overrating the wind turbine and this will ensure that the rated
power is not exceeded. [0114] Shut-down: if the wind speed drops below
the cut-out wind speed or if loaded operation is to be interrupted, the
rotor will be brought to the standstill. During the shutdown process the
rotor blades are pitched in order to achieve a defined speed decrease
(when using a pitch mechanism). The generators are taken off the grid,
within the range of 92% to 90% of the rated speed. Rotor standstill is
achieved by setting the speed set-point value to zero. The rotor blades
pitch to an angle of approximately 80 degrees (when using a pitch
mechanism). This brakes the rotor aerodynamically to a low idling speed.
Complete standstill is achieved by applying the mechanical brake. When
using stall to regulate the blades, the turbine is yawed out of the wind
direction. This will reduce the rotor speed to idling speed. Complete
standstill is achieved by applying the mechanical brake. [0115] The
method of operating the wind turbine to produce energy can vary. The
turbine is preferably operated as a variable speed turbine and the
controller is used to control the operation of the turbine in light of
the wind conditions. The controller preferably continually monitors the
wind conditions and when the conditions are sufficient to generate energy
from the wind turbine, the controller automatically adjusts the yaw,
orients the blades and when the blades are rotating at sufficient rpm,
places the appropriate number of rotators with the appropriate pressure
against the ring. In stronger wind conditions, the controller will place
more rotators against the ring and in weaker wind conditions, the
controller will remove some or all of the rotators from the ring. When
wind conditions are not sufficient to generate energy, the controller
will shut the turbine down by applying a mechanical brake to the turbine
to stop the blades from rotating and also orienting the blades and
adjusting the yaw of the turbine to reduce the effect of the wind. As the
wind conditions improve, the controller will again release the brake,
adjust the yaw and orient the blades to cause the blades to rotate at
sufficient speed to generate energy. The controller will then place the
rotators in varying numbers against the ring and remove rotators as
required as the wind conditions continue to vary. The process will be
repeated as the turbine continues to operate. [0116] Numerous variations
can be made to the invention within the scope of the attached claims. For
example, the front and rear surfaces of the ring can have a plurality or
alternating ridges and indentations thereon corresponding to alternating
indentations and ridges on said rotators. The wind turbine has a
controller that automatically controls the operation of the turbine.
* * * * *