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| United States Patent Application |
20070170512
|
| Kind Code
|
A1
|
|
Gauthier, Jr.; Robert J.
;   et al.
|
July 26, 2007
|
ELECTROSTATIC DISCHARGE PROTECTION DEVICE AND METHOD OF FABRICATING SAME
Abstract
Disclosed are a silicon control rectifier, a method of making the silicon
control rectifier and the use of the silicon control rectifier as an
electrostatic discharge protection device of an integrated circuit. The
silicon control rectifier includes a silicon body formed in a silicon
layer in direct physical contact with a buried oxide layer of a
silicon-on-insulator substrate, a top surface of the silicon layer
defining a horizontal plane; and an anode of the silicon control
rectifier formed in a first region of the silicon body and a cathode of
the silicon control rectifier formed in an opposite second region of the
silicon body, wherein a path of current flow between the anode and the
cathode is only in a single horizontal direction parallel to the
horizontal plane.
| Inventors: |
Gauthier, Jr.; Robert J.; (Hinesburg, VT)
; Li; Junjun; (Williston, VT)
; Mitra; Souvick; (Burlington, VT)
; Mousa; Mahmoud A.; (Poughkeepsie, NY)
; Putnam; Christopher Stephen; (Hinesburg, VT)
|
| Correspondence Address:
|
SCHMEISER, OLSEN & WATTS
22 CENTURY HILL DRIVE
SUITE 302
LATHAM
NY
12110
US
|
| Serial No.:
|
275638 |
| Series Code:
|
11
|
| Filed:
|
January 20, 2006 |
| Current U.S. Class: |
257/357; 257/E21.703; 257/E27.112; 257/E29.225 |
| Class at Publication: |
257/357 |
| International Class: |
H01L 23/62 20060101 H01L023/62 |
Claims
1. A silicon control rectifier, comprising: silicon body formed in a
silicon layer in direct physical contact with a buried oxide layer of a
silicon-on-insulator substrate, a top surface of said silicon layer
defining a horizontal plane; and an anode of said silicon control
rectifier formed in a first region of said silicon body and a cathode of
said silicon control rectifier formed in an opposite second region of
said silicon body, wherein a path of current flow between said anode and
said cathode is only in a single horizontal direction parallel to said
horizontal plane.
2. The silicon control rectifier of claim 1, wherein said first region is
doped P-type and said second region is doped N-type.
3. The silicon control rectifier of claim 2, further including a third
region doped N-type and a fourth region doped P-type, said third region
between and abutting said first and fourth regions, said fourth region
between and abutting said second and third regions, said third region not
abutting said second region, said fourth region not abutting said first
region.
4. The silicon control rectifier of claim 3: wherein a net peak doping
concentration of said first region is greater than a net peak doping
concentration of said third region and a net peak doping concentration of
said fourth region; and wherein a net peak doping concentration of said
second region is greater than said net peak doping concentration of said
third region and said net peak doping concentration of said fourth
region.
5. The silicon control rectifier of claim 4, wherein said net peak doping
concentration of said fourth region is greater than said net peak doping
concentration of said third region.
6. The silicon control rectifier of claim 4, wherein said net peak doping
concentrations of said first and second regions are both at least two
orders of magnitude greater than said net peak doping concentrations of
both of said third and fourth regions.
7. The silicon control rectifier of claim 3, wherein said first region
includes a highly doped P-type region and a less highly doped P-type
region, said less highly doped P-type region between and abutting said
highly doped P-type region and said third region.
8. The silicon control rectifier of claim 7, further including: a first
polysilicon gate over said less highly doped P-doped region, said less
highly doped region contained completely under said first polysilicon
gate; and a second polysilicon gate over said fourth region, said fourth
region contained completely under said second polysilicon gate.
9. A silicon control rectifier, comprising: a silicon layer in direct
physical contact with a buried oxide layer of a silicon-on-insulator
substrate, a top surface of said silicon layer defining a horizontal
plane; a first doped region in said silicon layer, said first doped
region having a first net peak doping concentration, a second doped
region having a second net peak doping concentration and a third doped
region having a third net peak doping concentration, said second and
third net peak doping concentrations being a same doping concentration,
said first doped region between and abutting said second and third doped
regions, said second and third doped regions not abutting; a fourth doped
region in said silicon layer in said silicon layer, said fourth doped
region having a fourth net peak doping concentration in said silicon
layer, said fourth doped region abutting only said second doped region; a
fifth doped region in said silicon layer, said fifth doped region having
a fifth net peak doping concentration in said silicon layer, said fifth
doped region abutting only said third doped region; wherein a path of
current flow from said fourth doped region, through said second doped
region, said first doped region and said third doped region to said fifth
doped region, is in a single horizontal direction parallel to said
horizontal plane.
10. The silicon control rectifier of claim 9, wherein said first and fifth
doped regions are doped N-type and said second, third and fourth doped
regions are doped P-type.
11. The silicon control rectifier of claim 9: wherein a net peak doping
concentration of said fourth doped region is greater than a net peak
doping concentration of said first doped region and a net peak doping
concentration of said third doped region; and wherein a net peak doping
concentration of said fifth doped region is greater than said net peak
doping concentration of said first doped region and said net peak doping
concentration of said third doped region.
12. The silicon control rectifier of claim 9, wherein said net peak doping
concentration of said third doped region is greater than said net peak
doping concentration of said first region.
13. The silicon control rectifier of claim 9, wherein said net peak doping
concentrations of said fourth and fifth doped regions are both at least
two orders of magnitude greater than said net peak doping concentrations
of both of said first and third doped regions.
14. The silicon control rectifier of claim 9, further including: a first
polysilicon gate over second doped region, said second doped region
contained completely under said first polysilicon gate; and a second
polysilicon gate over said third doped region, said third doped region
contained completely under said second polysilicon gate.
15. The method of claim 9, further including: a sixth doped region in said
silicon layer, said fourth and sixth doped regions having a same dopant
species and net peak doping concentration, said sixth doped region
abutting only said third and fifth doped regions.
16. The method of claim 9, further including: a seventh doped region in
said silicon layer, said fifth and seventh doped regions having a same
dopant species and net peak doping concentration, said seventh doped
region abutting only said first, second and third doped regions.
17. A method of fabricating a silicon control rectifier, comprising:
forming a blanket doped region having a net peak doping concentration in
a silicon layer in direct physical contact with a buried oxide layer of a
silicon-on-insulator substrate, a top surface of said silicon layer
defining a horizontal plane; forming a first doped region in said silicon
layer, said first doped region having a first net peak doping
concentration, said first doped region dividing said blanket doped region
into a second doped region having a second net peak doping concentration
and a third doped region having a third net peak doping concentration,
said second and third net peak doping concentrations being a same doping
concentration, said first doped region between and abutting said second
and third doped regions, said second and third doped regions not
abutting; forming a fourth doped region in said silicon layer, said
fourth doped region having a fourth net peak doping concentration in said
silicon layer, said fourth doped region abutting only said second doped
region; forming a fifth doped region in said silicon layer, said fifth
doped region having a fifth net peak doping concentration in said silicon
layer, said fifth doped region abutting only said third doped region;
wherein a path of current flow from said fourth doped region, through
said second doped region, said first doped region and said third doped
region to said fifth doped region, is in a single horizontal direction
parallel to said horizontal plane.
18. The method of claim 17, wherein said first and fifth doped regions are
doped N-type and said second, third and fourth doped regions are doped
P-type.
19. The method of claim 17: wherein a net peak doping concentration of
said fourth doped region is greater than a net peak doping concentration
of said first doped region and a net peak doping concentration of said
third doped region; and wherein a net peak doping concentration of said
fifth doped region is greater than said net peak doping concentration of
said first doped region and said net peak doping concentration of said
third doped region.
20. The method of claim 17, wherein said net peak doping concentration of
said third doped region is greater than said net peak doping
concentration of said first region.
21. The method of claim 17, wherein said net peak doping concentrations of
said fourth and fifth doped regions are both at least two orders of
magnitude greater than said net peak doping concentrations of both of
said first and third doped regions.
22. The method of claim 17, further including: forming a first polysilicon
gate over second doped region, said second doped region contained
completely under said first polysilicon gate; and forming a second
polysilicon gate over said third doped region, said third doped region
contained completely under said second polysilicon gate.
23. The method of claim 17, further including: adjusting a distance
between said second and third doped regions in order to adjust the
turn-on speed of said silicon control rectifier.
24. The method of claim 23, further including: adjusting a width of said
first doped region in order to adjust a current carrying capacity of said
silicon control rectifier, said width measured in a direction
perpendicular to said distance.
25. The method of claim 17, further including: forming a sixth doped
region in said silicon layer simultaneously with said forming said fourth
doped region, said fourth and sixth doped regions having a same dopant
species and net peak doping concentration, said sixth doped region
abutting only said third and fifth doped regions.
26. The method of claim 17, further including: forming a seventh doped
region in said silicon layer simultaneously with said forming said fifth
doped region, said fifth and seventh doped regions having a same dopant
species and net peak doping concentration, said seventh doped region
abutting only said first, second and third doped regions.
27. An electrostatic discharge circuit for an integrated circuit
comprising: the silicon control rectifier of claim 3; said first region
electrically coupled to an I/O pad and a circuit of said integrated
circuit; said second region coupled to ground; and said third region
electrically coupled to VDD.
28. An electrostatic discharge circuit for an integrated circuit
comprising: the silicon control rectifier of claim 9; said first doped
region electrically coupled to VDD; said fourth doped region electrically
coupled to an I/O pad and a circuit of said integrated circuit; and said
fifth doped region coupled to ground.
29. The electrostatic discharge circuit of claim 28, further including: a
first polysilicon gate over second doped region, said second doped region
contained completely under said first polysilicon gate; and a second
polysilicon gate over said third doped region, said third doped region
contained completely under said second polysilicon gate, said first and
second polysilicon gates electrically connected to each other.
30. The electrostatic discharge circuit of claim 29, wherein said first
and second polysilicon gates are electrically coupled to ground.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to the field of integrated circuits;
more specifically, it relates to an electrostatic discharge (ESD)
protection device for use in integrated circuits fabricated on
silicon-on-insulator (SOI) substrates and a method of fabricating the ESD
protection device.
BACKGROUND OF THE INVENTION
[0002] In order to meet increasing performance targets, advanced
complimentary metal-oxide-silicon (CMOS) technologies are being scaled
down in size to the point that sensitivity to ESD is becoming a
significant reliability problem. The use of silicon control rectifiers
(SCRs) to protect CMOS technologies built with bulk silicon substrates is
known in the industry. However, current SCR-based ESD protection devices
suffer from high junction capacitance and current crowding making them
unsuitable for CMOS technologies built with SOI substrates. Therefore,
there is an ongoing need for an SCR device for electrostatic discharge
(ESD) protection in integrated circuits fabricated on
silicon-on-insulator (SOI) substrates
SUMMARY OF THE INVENTION
[0003] A first aspect of the present invention is a silicon control
rectifier, comprising: silicon body formed in a silicon layer in direct
physical contact with a buried oxide layer of a silicon-on-insulator
substrate, a top surface of the silicon layer defining a horizontal
plane; and an anode of the silicon control rectifier formed in a first
region of the silicon body and a cathode of the silicon control rectifier
formed in an opposite second region of the silicon body, wherein a path
of current flow between the anode and the cathode is only in a single
horizontal direction parallel to the horizontal plane.
[0004] A second aspect of the present invention is a silicon control
rectifier, comprising: a silicon layer in direct physical contact with a
buried oxide layer of a silicon-on-insulator substrate, a top surface of
the silicon layer defining a horizontal plane; a first doped region in
the silicon layer, the first doped region having a first net peak doping
concentration, a second doped region having a second net peak doping
concentration and a third doped region having a third net peak doping
concentration, the second and third net peak doping concentrations being
a same doping concentration, the first doped region between and abutting
the second and third doped regions, the second and third doped regions
not abutting; a fourth doped region in the silicon layer in the silicon
layer, the fourth doped region having a fourth net peak doping
concentration in the silicon layer, the fourth doped region abutting only
the second doped region; a fifth doped region in the silicon layer, the
fifth doped region having a fifth net peak doping concentration in the
silicon layer, the fifth doped region abutting only the third doped
region; wherein a path of current flow from the fourth doped region,
through the second doped region, the first doped region and the third
doped region to the fifth doped region, is in a single horizontal
direction parallel to the horizontal plane.
[0005] A third aspect of the present invention is a method of fabricating
a silicon control rectifier, comprising: forming a blanket doped region
having a net peak doping concentration in a silicon layer in direct
physical contact with a buried oxide layer of a silicon-on-insulator
substrate, a top surface of the silicon layer defining a horizontal
plane; forming a first doped region in the silicon layer, the first doped
region having a first net peak doping concentration, the first doped
region dividing the blanket doped region into a second doped region
having a second net peak doping concentration and a third doped region
having a third net peak doping concentration, the second and third net
peak doping concentrations being a same doping concentration, the first
doped region between and abutting the second and third doped regions, the
second and third doped regions not abutting; forming a fourth doped
region in the silicon layer, the fourth doped region having a fourth net
peak doping concentration in the silicon layer, the fourth doped region
abutting only the second doped region; forming a fifth doped region in
the silicon layer, the fifth doped region having a fifth net peak doping
concentration in the silicon layer, the fifth doped region abutting only
the third doped region; wherein a path of current flow from the fourth
doped region, through the second doped region, the first doped region and
the third doped region to the fifth doped region, is in a single
horizontal direction parallel to the horizontal plane.
BRIEF DESCRIPTION OF DRAWINGS
[0006] The features of the invention are set forth in the appended claims.
The invention itself, however, will be best understood by reference to
the following detailed description of an illustrative embodiment when
read in conjunction with the accompanying drawings, wherein:
[0007] FIG. 1A is a plan view and 1B is a cross-section through line 1B-1B
of FIG. 1A illustrating a first step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention;
[0008] FIG. 2A is a plan view and 2B is a cross-section through line 2B-2B
of FIG. 2A illustrating a second step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention;
[0009] FIG. 3A is a plan view and 3B is a cross-section through line 3B-3B
of FIG. 3A illustrating a third step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention;
[0010] FIG. 4A is a plan view and 4B is a cross-section through line 4B-4B
of FIG. 4A illustrating a fourth step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention;
[0011] FIG. 5A is a plan view and 5B is a cross-section through line 5B-5B
of FIG. 5A illustrating a fifth step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention;
[0012] FIG. 6 is a schematic diagram of an ESD protection circuit
according to an embodiment of the present invention;
[0013] FIG. 7A is a plan view and 7B is a cross-section through line 7B-7B
of FIG. 7A illustrating the ESD protection circuit of FIG. 5 superimposed
over the SCR ESD protection device illustrated in FIGS. 5A and 5B, and
[0014] FIG. 8 is a simulated lateral profile of an SCR ESD protection
device according to the embodiments of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0015] CMOS devices comprise N-channel field effect transistors (NFETs)
and P-channel field effect transistors (PFETs). NFETs are fabricated in a
P-well with region of the P-well under a gate electrode comprising the
channel of the NFET and N-doped source/drains formed in the P-well on
either side of gate. PFETs are fabricated in an N-well with region of the
N-well under a gate electrode comprising the channel of the PFET and
P-doped source/drains formed in the N-well on either side of gate.
[0016] FIG. 1A is a plan view and 1B is a cross-section through line 1B-1B
of FIG. 1A illustrating a first step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention. In
FIG. 1A, a region of shallow trench isolation (STI) 100 having a
perimeter 105 surrounds a P-well 110.
[0017] In FIG. 1B, it can be seen P-well 110 and STI 100 are formed in a
single crystal silicon layer 115. Silicon layer 115 is formed in over a
buried oxide layer (BOX) 120. BOX 120 is formed over a bulk silicon
substrate 125. Silicon layer 115, BOX 120 and substrate 125 comprise an
SOI substrate 130.
[0018] BOX 110 may be formed by forming a patterned mask over silicon
layer 115, etching away regions of the silicon layer not protected by the
patterned mask down to BOX 120, depositing an oxide to back fill the
regions of silicon layer etched away and performing a chemical-mechanical
polish (CMP) so that a top surface of P-well 110 is coplanar with a top
surface of STI 100. The patterned mask, may be a hard-mask, for example,
a patterned layer of silicon nitride (Si.sub.3N.sub.4) that itself was
patterned using a p
hotolithographic process. Silicon layer 115 may be
etched, for example, by reactive ion etching (RIE).
[0019] P-well 110 may be formed by ion-implantation of a boron species, in
one example, implantation of BF.sub.2. The boron ion-implantation may be
performed through a thin oxide layer (not shown in FIG. 1B). In one
example, P-well 110 has a peak boron concentration between about 2E18
atoms/cm.sup.3 and about 7E18 atoms/cm.sup.3. A peak dopant concentration
is the highest concentration of a dopant within a given region.
[0020] Formation of P-well 110 may be performed simultaneously with
formation of the P-wells of CMOS NFETs used in the functional circuits of
an integrated circuit to be protected by the SCR ESD protection device
whose fabrication is being described.
[0021] FIG. 2A is a plan view and 2B is a cross-section through line 2B-2B
of FIG. 2A illustrating a second step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention. In
FIGS. 2A and 2B, an N-well region 135 is formed in silicon layer 115.
N-well region 135 divides P-well 110 (see FIGS. 1A and 1B) into a first
P-well region 110A and a second P-well region 110B. A first side of
N-well region 135 abuts first P-well region 110A along a first PN
junction 137 and an opposite second side of N-well region 135 abuts first
P-well region 110B along a second PN junction 138.
[0022] N-well region 135 may be formed by forming a patterned photoresist
mask over silicon layer 115, ion implanting an N-type dopant species into
the silicon layer where the silicon layer is not protected by the
p
hotoresist mask and then removing the p
hotoresist mask.
[0023] N-well 135 region may be formed by ion-implantation a N-dopant
species, in one example, by ion implantation of arsenic (As). The As
ion-implantation may be performed through a thin oxide layer (not shown
in FIG. 2B). In one example, N-well 135 region has a peak boron
concentration between about 6E17 atoms/cm.sup.3 and about 1E18
atoms/cm.sup.3.
[0024] Formation of N-well region 135 may be performed simultaneously with
formation of the N-wells of CMOS PFETs used in the functional circuits of
an integrated circuit to be protected by the SCR ESD protection device
whose fabrication is being described.
[0025] FIG. 3A is a plan view and 3B is a cross-section through line 3B-3B
of FIG. 3A illustrating a third step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention. In
FIG. 3A, a gate stack 140 is formed over first P-well region 110A, second
P-well region 110B and N-well region 135. A first gate region 145 of gate
stack 140 overlaps first P-well region 110A and the first side of N-well
region 135 (PN junction 137). A second gate stack region 150 of gate
stack 140 overlaps second P-well region 110B and the second side of
N-well region 135 (PN junction 138).
[0026] First and second gate stack regions 145 and 150 extend parallel to
each other. First and second gate stack regions 145 and 150 are connected
by an integrally formed spine 152 perpendicular to the first and second
gate stack regions. A second integrally formed spine 153 extends
perpendicular to second gate stack region 150 on an opposite side of gate
stack region from spine 152. Opposite ends of first gate stack region 145
and opposite ends of second gate stack region 150 overlap perimeter 105.
Spine 152 does not overlap perimeter 105. The end of spine 153 not joined
to second gate stack region 150 overlaps perimeter 105.
[0027] In FIG. 3B, first gate stack region 145 and second gate stack
region 150 comprise a polysilicon layer 155 over a gate dielectric layer
160. Though gate dielectric layer 160 is shown only under first and
second gate stack regions 145 and 150, the gate dielectric layer may
extend over the entire top of surface of silicon layer 115.
[0028] Gate stack 140 may be formed by forming a blanket gate dielectric
layer over silicon layer 115, forming a blanket polysilicon layer over
the gate dielectric layer, forming a patterned photoresist mask over the
blanket polysilicon layer, etching away regions of the blanket
polysilicon silicon layer not protected by the patterned photoresist mask
down to the blanket dielectric layer to form a patterned polysilicon
layer, removing the photoresist mask and optionally etching away the
blanket dielectric layer not protected by the patterned polysilicon. The
blanket polysilicon layer may be etched, for example, using an RIE. The
blanket gate dielectric may be etched, for example, using an RIE or by
wet etching.
[0029] Formation of gate stack 140 may be performed simultaneously with
formation of the gate electrodes of CMOS PFETs and/or NFETs used in the
functional circuits of an integrated circuit to be protected by the SCR
ESD protection device whose fabrication is being described.
[0030] FIG. 4A is a plan view and 4B is a cross-section through line 4B-4B
of FIG. 4A illustrating a fourth step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention. In
FIGS. 4A and 4B, highly doped first and second P-type regions 165 and 170
are formed in silicon layer 115. First P-type region 165 is formed in a
region of first P-well region 110A. A portion of first P-well 110A region
remains between N-well region 135 and first P-type region 165 under first
gate stack region 145. A interface 172 separates the remaining first
P-well region 110A from first P-type region 165. A interface 173
separates the remaining second P-well region 110B from second P-type
region 170.
[0031] First and second P-type regions 165 and 170 may be formed by
forming a patterned photoresist mask over silicon layer 115, ion
implanting a P-type dopant species into the silicon layer where the
silicon layer is not protected by the p
hotoresist mask or gate stack 140
and then removing the p
hotoresist mask.
[0032] First and second P-type regions 165 and 170 may be formed by
ion-implantation of a boron species, in one example, implantation of
BF.sub.2. The boron ion-implantation may be performed through a thin
oxide layer (not shown in FIG. 4B). In one example, first and second
P-type regions 165 and 170 have a peak boron concentration between about
1E20 atoms/cm.sup.3 and about 2E20 atoms/cm.sup.3.
[0033] Formation of first and second P-type regions 165 and 170 may be
performed simultaneously with formation of the source/drains of CMOS
PFETs used in the functional circuits of an integrated circuit to be
protected by the SCR ESD protection device whose fabrication is being
described
[0034] FIG. 5A is a plan view and 5B is a cross-section through line 5B-5B
of FIG. 5A illustrating a fifth step in the fabrication of an SCR ESD
protection device according to an embodiment of the present invention. In
FIGS. 5A and 5B, highly doped first and second N-type regions 175 and 180
are formed in silicon layer 115. A portion of first P-well 110A region
remains between second P-type region 170 and first N-type region 175
under spine 152 of gate stack 140 and remains between first N-type region
175 and second P-well region 110B under second gate stack region 150. A
PN junction 182 separates the remaining second P-well region 110B from
first N-type region 175. Second N-type region 180 is formed between first
and second P-well regions 110A and 110B and abuts first N-type region 135
along a interface 183 and PN junctions 137 and 138.
[0035] First and second N-type regions 175 and 180 may be formed by
forming a patterned photoresist mask over silicon layer 115, ion
implanting an N-type dopant species into the silicon layer where the
silicon layer is not protected by the p
hotoresist mask or gate stack 140
and then removing the photoresist mask.
[0036] First and second N-type regions 175 and 180 may be formed by
ion-implantation of phosphorus. The phosphorus ion-implantation may be
performed through a thin oxide layer (not shown in FIG. 5B). In one
example, first and second N-type regions 175 and 180 have a peak boron
concentration between about 1E20 atoms/cm.sup.3 and about 2E20
atoms/cm.sup.3.
[0037] Formation of first and second N-type regions 175 and 180 may be
performed simultaneously with formation of the source/drains of CMOS
NFETs used in the functional circuits of an integrated circuit to be
protected by an SCR ESD protection device (herein after SCR) 185 whose
fabrication is now essentially complete. It should be understood that the
various PN junctions 137, 138 and 182 and interfaces 172, 173 and 183 are
illustrated under gate stack 140. Even though edges of gate stack 140 are
used to define PN junctions 137, 138 and 182 and interfaces 172, 173 and
183, various heat cycles and other processes cause the dopants to diffuse
under the gate stack. Also, structures such as sidewall spacers (well
known in the art) on the sides of gate stack 140 may be present before or
after the various ion implantations processes described but have not been
shown for clarity. Sides of gate stack 140 project in a vertical plane
perpendicular to the plane of the paper of, for example, FIG. 5A.
[0038] FIG. 6 is a schematic diagram of an ESD protection circuit 190
according to an embodiment of the present invention. In FIG. 6, ESD
protection circuit 190 includes SCR 185, an I/O pad 195 and circuit(s)
200 of an integrated circuit to be protected. SCR 185 comprises a bipolar
PNP transistor T1, an NPN bipolar transistor T2 and first and second
resistors R1 and R2. A first terminal of resistor R2 is connected to VDD
and a second terminal of resistor R2 is connected to the base of
transistor T1 and the collector of transistor T2. The emitter of
transistor T1 is connected to I/O pad 195 and circuit(s) 200. The
collector of transistor T1 is connected to the base of transistor T2 and
a first terminal of resistor R1. A second terminal of resistor R1 and the
emitter of transistor T2 are connected to ground.
[0039] FIG. 7A is a plan view and 7B is a cross-section through line 7B-7B
of FIG. 7A illustrating the ESD protection circuit of FIG. 5 superimposed
over SCR 185 illustrated in FIGS. 5A and 5B. In FIG. 7A, first transistor
T1 comprises first P-type region 165 and first P-well region 110A as the
emitter of transistor T1, N-well region 135 as the base of transistor T1
and second P-well region 110B as the collector of transistor T1. Second
transistor T2 comprises first N-type region 175 a as the emitter of
transistor T2, second P-well region 110B as the base of transistor T2 and
N-well region 135 as the collector of transistor T2. First P-type region
165 may be considered an anode and first N-type region 175 may be
considered the cathode of SCR 185.
[0040] Second P-type region 170 may be used to provide contact to first
P-well region 110B which is located under gate stack 140 as well as being
lightly doped Second N-type region 180 may be used to contact N-well
region 135 which is lightly doped. A wire contacting lightly doped
silicon (i.e. less than about 1E18 dopant atm/cm.sup.3) results in a high
resistance contact, while a wire contacting highly doped silicon (i.e.
greater than about 1E18 dopant atm/cm.sup.3) results in a lower
resistance contact. A metal silicide layer formed on the top surface of
silicon regions, as is known in the art, may be used to further reduce
contact resistance. Care must be taken to avoid shorts to gate stack 140,
for example, by forming dielectric spacers on the sidewalls of gate stack
140.
[0041] In FIG. 7B, it can be seen that first P-type region 165 is
connected to I/O pad 195 and circuit(s) 200. First N-type region 175 is
connected to ground and N-well region 135 is connected to VDD.
Connections to I/O 195, circuit(s) 200, VDD and ground are by wires or
metal contact studs (not shown) contacting first P-type region 165, and
N-type region 180 (which is physically touching and electrically
connected to N-well region 135) and first N-type region 175 respectfully.
A metal silicide layer as described supra (not shown) may be formed on
the top surfaces of first P-type region 165, N-well region 135 and first
N-type region 175 to ensure a low resistance contact (also known as an
ohmic contact). Also resistor R1 is seen to be the internal resistance of
first N-type region 175 and resistor R2 is seen to be the internal
resistance of N-well 135.
[0042] Gates 145 and 150 are not functional elements of SCR 185. In one
example, gates 145 and 150 are floating. In another example gates 145 and
150 are connected to ground. With gate 145 and 150 grounded, there will
be some current leakage between N-well region 135 and first N-type region
175.
[0043] Charge dissipation current flow in SCR 185 is from first P-type
region 165 (the anode of the SCR) through first P-well region 110A,
N-well region 135, second P-well region 110B to first N-type region 175
along a current path 205. Current path 205 is a single straight line
current path in a first horizontal direction defined by line 7B-7B and
all planes parallel to a plane defined by the top surface of silicon
layer 115. Current flow in SCR 185 is only in a single horizontal
direction as opposed to prior art SCR devices where the current must turn
about 90.degree. from emitter 1 to the base/collectors and another
90.degree. from the base/collectors to emitter 2. Thus, in the prior art
devices, charge dissipation current is flowing in two different
horizontal directions. The change in horizontal direction of current flow
in prior art SCRs cause current crowding, limiting the amount of charge
that can be dissipated.
[0044] The speed of turn on of SCR 185 is controlled by distance L (in the
first horizontal direction between PN junction 137 and PN junction 138:
the larger the value of L, the slower the turn on of SCR 185; the smaller
the value of L, the faster the turn on of SCR 185. In one example L is
between about 100 and 250 nm. W is the width (in the second horizontal
direction) of N-well region 135 and along with the depth D (in a vertical
direction) and the doping concentration of the N-well region controls the
amount of current SCR 185 can carry. W, L and D are mutually orthogonal.
[0045] FIG. 8 is a simulated lateral profile of an SCR ESD protection
device according to the embodiments of the present invention. The term
lateral direction refers to a direction parallel to the first horizontal
direction (and not to the second horizontal direction) as described
supra. A peak concentration is a maximum doping concentration in a given
region. A net doping concentration is the difference between the doping
concentrations of a first dopant type and a second and opposite dopant
type, the concentration of the first dopant type being greater than the
concentration of the second dopant type. Thus, a net peak doping
concentration is the maximum difference between the doping concentration
of a first dopant type less the doping concentration of a second dopant
type, the concentration of the first dopant type being greater than the
concentration of the second dopant type. The concentration of the second
dopant type may be zero. The terms doped P-type or doped N-type should be
understood to mean net doping. For example, a region having both N- and
P-type dopants, with a higher concentration of N-type dopant than P-type
dopant would be considered to be doped N-type and vice versa.
[0046] In FIG. 8, curve 210 represents an approximate and exemplary
lateral doping profile for SCR 185 of FIG. 7A. Point 215 marks the PN
junction between the portions of SCR 185 formed from P-type region 165
and first P-well region 110A (see FIG. 7A) and N-well region 135 (see
FIG. 7A). Point 220 marks the PN junction between the portions of SCR 185
formed from N-well region 135 (see FIG. 7A) and P-well region 110B (see
FIG. 7A). Point 225 marks the PN junction between the portions of SCR 185
formed from P-well region 110B (see FIG. 7A) and N-type region 175 (see
FIG. 7A).
[0047] In one example, the peak doping concentrations of P-type region 165
and N-type regions 175 are advantageously each greater than a peak doping
concentration of N-well region 135 and a peak doping concentration of
P-well region 110B. In one example, the peak doping concentration of
P-well region 110B is advantageously greater than the peak doping
concentration of N-well region 135. In one, example, the peak doping
concentrations of P-type region 165 and N-type regions 175 are
advantageously each at least two orders of magnitude greater than the
peak doping concentrations of both said P-well region 110B and said
N-well region 135.
[0048] Thus, the embodiments of the present invention provides an SCR
device for ESD protection in integrated circuits fabricated on
silicon-on-insulator SOI substrates.
[0049] The description of the embodiments of the present invention is
given above for the understanding of the present invention. It will be
understood that the invention is not limited to the particular
embodiments described herein, but is capable of various modifications,
rearrangements and substitutions as will now become apparent to those
skilled in the art without departing from the scope of the invention.
Therefore, it is intended that the following claims cover all such
modifications and changes as fall within the true spirit and scope of the
invention.
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