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| United States Patent Application |
20090321058
|
| Kind Code
|
A1
|
|
Uchimura; Yasuhiro
;   et al.
|
December 31, 2009
|
HEAT SINK PROVIDED WITH CENTRIFUGAL FAN
Abstract
The present invention is to provide a heat sink withheat pipe, which is
limited in height, not so noisy, compact and highly efficient in
radiation, and can lower the temperature inside a casing as a whole more
effectively even when it is used in an electronic appliance limited in
height such as a personal computer, a game machine or the like.
A heat sink with centrifugal fan of the present invention, comprising: a
cover of a given shape, which has an air intake and an air outlet; a heat
receiving block, which is thermally connected to a heat generating body
to be cooled; a heat conductive bottom, which is thermally connected at
one surface to the heat receiving block, and is engaged with the cover to
form a space; a radiation fin part, which is thermally connected to the
bottom, has a given shape having at least an air inflow portion, and
comprises a plurality of fin parts housed in the space; a centrifugal
fan, which has a rotation axis positioned in a neighborhood of the air
inflow portion of the radiation fin part, takes in air from the air
intake, generates an air flow toward gap portions formed between adjacent
fins of the radiation fin part, and generates an air flow along an inner
wall of the cover toward the outlet; and heat transfer members, which are
arranged such that resistance of the air flow generated toward a side of
the radiation fin part becomes smaller, and are inserted through the
plurality of fin parts to transfer heat from the bottom.
| Inventors: |
Uchimura; Yasuhiro; (Tokyo, JP)
; Sasaki; Chiyoshi; (Tokyo, JP)
; Hashimoto; Nobuyuki; (Tokyo, JP)
|
| Correspondence Address:
|
KATTEN MUCHIN ROSENMAN LLP
575 MADISON AVENUE
NEW YORK
NY
10022-2585
US
|
| Assignee: |
Sony Computer Enterainment Inc.
Tokyo
JP
|
| Serial No.:
|
281273 |
| Series Code:
|
12
|
| Filed:
|
September 21, 2006 |
| PCT Filed:
|
September 21, 2006 |
| PCT NO:
|
PCT/JP2006/318789 |
| 371 Date:
|
November 14, 2008 |
| Current U.S. Class: |
165/121; 165/185 |
| Class at Publication: |
165/121; 165/185 |
| International Class: |
F28D 21/00 20060101 F28D021/00 |
Foreign Application Data
| Date | Code | Application Number |
| Mar 2, 2006 | JP | 2006-056261 |
Claims
1. A heat sink with centrifugal fan, comprising:a cover of a given shape,
which has an air intake and an air outlet;a heat receiving block, which
is thermally connected to a heat generating body to be cooled;a heat
conductive bottom, which is thermally connected at one surface to the
heat receiving block, and is engaged with the cover to form a space;a
radiation fin part, which is thermally connected to the bottom, has a
given shape having at least an air inflow portion, and comprises a
plurality of fin parts housed in the space;a centrifugal fan, which has a
rotation axis positioned in a neighborhood of the air inflow portion of
the radiation fin part, takes in air from the air intake, generates an
air flow toward gap portions formed between adjacent fins of the
radiation fin part, and generates an air flow along an inner wall of the
cover toward the outlet; andheat transfer members, which are arranged
such that resistance of the air flow generated by the centrifugal fan
toward a side of the radiation fin part becomes smaller, and are inserted
through the plurality of fin parts to transfer heat from the bottom.
2. A heat sink with centrifugal fan of claim 1, wherein:the radiation fin
part has a plurality of fin edge portions formed by a plurality of thin
plate fins layered at prescribed intervals;the plurality of fin edge
portions has the air inflow portion of a semicircular shape opposed to at
least the centrifugal fan, a curve portion connecting to the air inflow
portion and extending along the inner wall of the cover, and an outlet
portion opposed to the outlet.
3. A heat sink with centrifugal fan of claim 2, wherein:a part of an outer
peripheral surface of the centrifugal fan is opposed to the air inflow
portion of the semicircular shape of the radiation fin part, and a
remaining part of the outer peripheral surface is arranged to oppose the
inner wall of the cover, so that the air flow along the inner wall of the
cover is generated from a prescribed position of the inner wall of the
cover as a start point toward the outlet.
4. A heat sink with centrifugal fan of claim 3, wherein:the cover has an
inflection part of a curve surface forming the inner wall of the cover at
a position corresponding to a boundary portion between the air inflow
portion and the curve portion of the radiation fin part; andthe
inflection part causes the air flow along the inner wall of the cover.
5. A heat sink with centrifugal fan of claim 3, wherein:the radiation fin
part has another fin edge portion that is in direct contact with the
inner wall of the cover; andan end portion of another fin edge portion in
question forms the start point.
6. A heat sink with centrifugal fan of one of claims 1, wherein:the air
outlet is in common with an outlet of the air passing through the
radiation fin part and an outlet of the air flowing along the inner wall
of the cover.
7. A heat sink with centrifugal fan of claim 1, wherein:the heat transfer
members are arranged in a radial pattern starting from the centrifugal
fan.
8. A heat sink with centrifugal fan of claim 7, wherein:the heat transfer
members are arranged such that an air flow blown from the air inflow
portion of the radiation fin part, flowing through the radiation fin
part, to emerge from the curve portion, does not impede the air flowing
along the inner wall toward the air outlet.
9. A heat sink with centrifugal fan of claim 8, wherein:the heat transfer
members are heat pipes.
10. A heat sink with centrifugal fan of one of claims 1, wherein:the air
outlet comprises an outlet for the air passing through the radiation fin
part and an outlet for the air flowing along the inner wall of the cover,
separately.
11. A heat sink with centrifugal fan of one of claims 1, wherein:the heat
receiving block is provided with at least one heat pipe.
12. A heat sink with centrifugal fan of one of claims 1, wherein:the air
outlet is provided being directed toward an outside of a casing.
13. A radiation fin assembly, which receives, in a side of the assembly, a
swirling air flow sent from a centrifugal fan, and performs cooling by
the air flow, wherein:the radiation fin assembly comprises:a plurality of
radiation fins layered at intervals; anda group of heat transfer members
that are inserted through the layered radiation fins and transfers heat
to the radiation fins;the group of the heat transfer members includes a
plurality of flat heat transfer members each having a cross section of a
flat shape, and the plurality of flat heat transfer members are arranged
to be distributed to a plurality of places of the radiation fins; andthe
flat heat transfer members are distributed such that all or less flat
heat transfer members are arranged in such a way that a longitudinal
direction of the cross section of the flat shape is inclined with respect
to a radius passing the cross section of the flat shape from a center of
rotation of the centrifugal fan toward a same rotation direction as a
rotation direction of the swirling air flow, to make an acute angle with
the radius.
14. A radiation fin assembly of claim 13, wherein:the flat heat transfer
members each have a cross section of an ellipse.
15. A heat sink with centrifugal fan, wherein:the heat sink with
centrifugal fan comprises:a centrifugal fan for sending a swirling air
flow from a side of the centrifugal fan;a radiation fin assembly that is
positioned on the side of the centrifugal fan and used for cooling by the
swirling air flow sent from the centrifugal fan;a heat receiving block
that is fixed to the radiation fin assembly, and transfers heat from a
heat generating body to be cooled to the radiation fin assembly; and a
case member that supports the centrifugal fan, the radiation fin assembly
and the heat receiving block, and forms an air flow space;the case member
comprises:first and second plate members for forming the air flow space
by positioning the radiation fin assembly between the first and second
plate members; anda side member that covers a part of a side of a space
between the first and second plate members, and cooperates with the first
and second plate member to form the air flow space;the radiation fin
assembly comprises:a plurality of radiation fins layered at intervals;
anda group of heat transfer members that are inserted through the layered
radiation fins and transfers heat to the radiation fins;the group of heat
transfer members includes a plurality of flat heat transfer members each
having a cross section of a flat shape, and the plurality of flat heat
transfer members are arranged to be distributed to a plurality of places
of the radiation fins; andthe flat heat transfer members are distributed
such that all or less flat heat transfer members are arranged in such a
way that a longitudinal direction of the cross section of the flat shape
is inclined with respect to a radius passing the cross section of the
flat shape from a center of rotation of the centrifugal fan toward a same
rotation direction as a rotation direction of the swirling air flow, to
make an acute angle with the radius.
16. A heat sink with centrifugal fan of claim 15, wherein:the case member
has an opening in some side of the case member; andthe radiation fin
assembly is positioned such that a part of the radiation fin assembly
faces to the opening, and another part is opposed to the side of the
centrifugal fan.
17. A heat sink with centrifugal fan of claim 15, wherein:the heat sink
with centrifugal fan comprises a plurality of radiation fin assemblies
and a plurality of heat receiving blocks fixed respectively to the
radiation fin assemblies;the plurality of radiation fin assemblies are
positioned on the side of the centrifugal fan.
18. A heat sink with centrifugal fan of claim 16, wherein:the heat sink
with centrifugal fan comprises two radiation fin assemblies and two heat
receiving blocks fixed respectively to the radiation fin assemblies;the
heat sink with centrifugal fan further comprises a third plate member in
addition to the first plate member;a pair of radiation fin assembly and
heat receiving block is supported by the first plate member, and the
other pair of radiation fin assembly and heat receiving block is
supported by the third plate member; andthe plurality of radiation fin
assemblies are positioned on the side of the centrifugal fan.
19. A heat sink with centrifugal fan of claim 18, wherein:the third plate
member is coupled with the first plate member, being displaceable in a
direction of thickness of the third plate member.
20. A heat sink with centrifugal fan of claim 19, wherein:the case member
has a restriction mechanism that restricts a stroke of displacement in
the direction of the thickness of the third plate.
21. A heat sink with centrifugal fan of claim 17, wherein:the case member
comprises at least one side having no opening and a plurality of sides
having a plurality of openings collectively;the plurality of radiation
fin assemblies are arranged such that a part of a peripheral portion of
each assembly faces to corresponding opening among the plurality of
openings; and another part of the peripheral portion of each assembly is
opposed to the side of the centrifugal fan.
22. A heat sink with centrifugal fan of claim 16, wherein:the case member
has a bypass that is formed along a side having no opening, between that
side and a side of a radiation fin assembly adjacent to the side in
question, to guide a part of the air flow to the opening.
23. A heat sink with centrifugal fan of claim 16, wherein:the case member
has a bypass that is formed along one side having no opening, between
that side and a side of a radiation fin assembly adjacent to the side in
question, to guide a part of the air flow to the opening; andanother side
connecting to the one side functions as a guide wall for guiding a part
of the swirling air flow from the centrifugal fan to the bypass.
24. A heat sink with centrifugal fan of claim 15, wherein:the heat
receiving block comprises a heat receiving portion that is thermally
connected to a heat generating body to be cooled and a heat transfer
portion for transferring heat of the heat receiving portion to the
radiation fin assembly.
25. A heat sink with centrifugal fan of claim 15, wherein:the flat heat
transfer members each have a cross section of an ellipse.
Description
TECHNICAL FIELD
[0001]The present invention relates to a heat sink with a centrifugal fan
provided with a plurality of radiation fins and a centrifugal fan, and
particularly to a heat sink with a centrifugal fan that is compact and
characterized by an increased amount of ventilation and highly efficient
heat radiation.
BACKGROUND ART
[0002]A high-performance heat sink having superior heat radiation
efficiency is desired as quantity and density of heat generated by a CPU,
a device or the like increase. Further, for an electronic appliance such
as a personal computer or a game machine, a compact low-noise heat sink
having a limited height and highly efficient heat radiation is desired.
Conventionally, a low-cost heat sink made of extruded aluminum is used. A
heat sink of extruded material can be produced easily since a heat
receiving block and radiation fins are formed integrally with each other.
However, the pitch of radiation fins is limited by constraint in
production. As a result it is difficult to form radiation fins at a fine
pitch.
[0003]Further, it becomes difficult for only a combination of a heat
receiving block and radiation fins to cope with increase of generated
heat quantity. Thus, now, a heat sink combined with a heat pipe is used.
Among such heat sinks, widely used is a heat sink of the type that many
radiation fins of a thin plate shape are inserted through a plurality of
perpendicularly-arranged heat pipes attached at each pipe's one end to a
heat receiving block. By using heat pipes in this a way of above
mentioned, it is possible to increase a radiation area and fin
efficiency, and to radiate a large quantity of generated heat.
[0004]Inside a heat pipe, there is a space that becomes a flow channel of
working fluid. When the working fluid kept in the space moves or changes
its phase by evaporation or condensation, heat is transferred. That is to
say, the working fluid is evaporated by heat that is released from a part
to be cooled which is transferred by heat conduction through the material
of the housing constituting the heat pipe on the heat absorbing side of
the heat pipe, and the steam moves to the radiating side of the heat
pipe. On the radiating side, the steam of the working fluid is cooled and
returns to its liquid phase again. The working liquid that has returned
to the liquid phase moves (flows back) to the heat absorbing side again.
Such phase change and movement of the working fluid causes heat transfer.
[0005]Usually, in the case of a forced cooling system using a heat sink of
the type that many radiation fins are inserted through a plurality of
perpendicularly-arranged heat pipes connected to a heat receiving block,
cooling is performed as follows. That is to say, a fan is attached to a
side surface of the radiation fins, heat of a part to be cooled is
transferred to the radiation fins through the heat pipes, and the cooling
fan forcedly cools the radiation fins.
[0006]Patent Document 1: Japanese Un-examined Patent Application Laid-Open
No. 11-351769
[0007]Patent Document 2: Japanese Un-examined Patent Application Laid-Open
No. 2001-210767
DISCLOSURE OF THE INVENTION
Problem to be Solved By the Invention
[0008]However, in the above-described conventional heat sink provided with
a cooling fan, the area of the front surface of the fins is as much as
the area of the axial flow fan, and thus the height of the fan tends to
be higher. When such a heat sink is used in an electronic appliance,
whose height is limited, such as a personal computer, a game machine or
the like, the heat sink becomes long horizontally since its radiation
fins should be short in height. This makes the radiation fins wider. To
cool such radiation fins, it is required to arrange many small-diameter
fans, and thus the number of fans combined with the radiation fins
becomes larger. At the same time, the noise becomes louder. Further, an
exhaust opening of the electronic appliance becomes larger. This as well
as the need for ensuring a space for placing various terminals makes the
casing of the electronic appliance larger.
[0009]Further, as the performance of an electronic appliance becomes
higher, many heat generating devices are arranged inside the casing, it
is necessary to reduce the temperature inside the casing more
efficiently.
[0010]Further, conventionally, the position of a heat transfer member for
fixing a radiation fin part consisting of a plurality of fins of a thin
plate shape is determined by focusing only on the function of
transferring heat to the radiation fin part. As a result, there is a
problem that an air flow coming from a centrifugal fan to the radiation
fin part strikes the heat transfer member, making the air flow turbulent
and worsening the radiation efficiency.
[0011]Thus, an object of the present invention is to provide a heat sink
with centrifugal fan, which is limited in height, not so noisy, compact
and highly efficient in radiation, and can lower the temperature inside a
casing as a whole more effectively even when it is used in an electronic
appliance limited in height such as a personal computer, a game machine
or the like.
Means to Solve the Problem
[0012]The inventor has kept researching, trying to solve the
above-described conventional problems. As a result, the inventor has
found that the amount of ventilation inside a casing is remarkably
increased and the temperature in the casing can be lowered more
efficiently by forming radiation fins layered at given intervals to have
an approximately semicircular shape corresponding to a centrifugal fan,
and by generating an air flow, other than a flow of air moving through
the radiation fin, that rapidly flows along the inner wall of a cover
toward an outlet, in a space formed by a highly heat conductive bottom
that is thermally connected with the cover and the radiation fins.
[0013]That is to say, the centrifugal fan is positioned in the space in a
state that one side of the centrifugal fan is opposed to the semicircular
air inflow portion of the radiation fins layered at the prescribed
intervals and the other side of the centrifugal fan is directly opposed
to the inner wall of the cover. As a result, on the side opposed directly
to the inner wall of the cover, an air flow is generated by the
centrifugal fan to follow along the inner wall of the cover and toward
the outlet. Further, high heat radiation efficiency can be obtained since
heat transfer members are arranged such that an air flow blown from the
air inflow portion of the radiation fin part, flowing through the
radiation fin part to emerge from a curve portion, does not impede the
air flow that flows along the inner wall of the cover toward the air
outlet.
[0014]The heat sink with centrifugal fan of the present invention has been
made based on the above research results.
[0015]A first mode of the invention is a heat sink with centrifugal fan,
comprising:
[0016]a cover of a given shape, which has an air intake and an air outlet;
[0017]a heat receiving block, which is thermally connected to a heat
generating body to be cooled;
[0018]a heat conductive bottom, which is thermally connected at one
surface to the heat receiving block, and is engaged with the cover to
form a space;
[0019]a radiation fin part, which is thermally connected to the bottom,
has a given shape having at least an air inflow portion, and comprises a
plurality of fin parts housed in the space;
[0020]a centrifugal fan, which has a rotation axis positioned in a
neighborhood of the air inflow portion of the radiation fin part, takes
in air from the air intake, generates an air flow toward gap portions
formed between adjacent fins of the radiation fin part, and generates an
air flow along an inner wall of the cover toward the outlet; and
[0021]heat transfer members, which are arranged such that resistance of
the air flow generated toward a side of the radiation fin part becomes
smaller, and are inserted through the plurality of fin parts to transfer
heat from the bottom.
[0022]A second mode of the invention is a heat sink with centrifugal fan,
wherein: the radiation fin part has a plurality of fin edge portions
formed by a plurality of thin plate fins layered at prescribed intervals;
the plurality of fin edge portions has the air inflow portion of a
semicircular shape opposed to at least the centrifugal fan, a curve
portion connecting to the air inflow portion and extending along the
inner wall of the cover, and an outlet portion opposed to the outlet.
[0023]A third mode of the invention is a heat sink with centrifugal fan,
wherein: a part of an outer peripheral surface of the centrifugal fan is
opposed to the air inflow portion of the semicircular shape of the
radiation fin part, and a remaining part of the outer peripheral surface
is arranged to oppose the inner wall of the cover, so that the air flow
along the inner wall of the cover is generated from a prescribed position
of the inner wall of the cover as a start point toward the outlet.
[0024]A fourth mode of the invention is a heat sink with centrifugal fan,
wherein: the cover has an inflection part of a curve surface forming the
inner wall of the cover at a position corresponding to a boundary portion
between the air inflow portion and the curve portion of the radiation fin
part; and the inflection part causes the air flow along the inner wall of
the cover.
[0025]A fifth mode of the invention is a heat sink with centrifugal fan,
wherein: the radiation fin part has another fin edge portion that is in
direct contact with the inner wall of the cover; and an end portion of
the another fin edge portion forms the start point.
[0026]A sixth mode of the invention is a heat sink with centrifugal fan,
wherein: the air outlet is in common with an outlet of the air passing
through the radiation fin part and an outlet of the air flowing along the
inner wall of the cover.
[0027]A seventh mode of the invention is a heat sink with centrifugal fan,
wherein: the heat transfer members are arranged in a radial pattern
starting from the centrifugal fan.
[0028]An eighth mode of the invention is a heat sink with centrifugal fan,
wherein: the heat transfer members are arranged such that an air flow
blown from the air inflow portion of the radiation fin part, flowing
through the radiation fin part, to emerge from the curve portion, does
not impede the air flowing along the inner wall toward the air outlet.
[0029]A ninth mode of the invention is a heat sink with centrifugal fan,
wherein: the heat transfer members consist of heat pipes.
[0030]A tenth mode of the invention is a heat sink with centrifugal fan,
wherein: the air outlet comprises an outlet for the air passing through
the radiation fin part and an outlet for the air flowing along the inner
wall of the cover, separately.
[0031]An eleventh mode of the invention is a heat sink with centrifugal
fan, wherein: the heat receiving block is provided with at least one heat
pipe.
[0032]A twelfth mode of the invention is a heat sink with centrifugal fan,
wherein: the air outlet is provided being directed toward an outside of a
casing.
[0033]Another mode of the invention is a heat sink with centrifugal fan,
wherein: the outlet is provided at one place.
[0034]Another mode of the invention is a heat sink with centrifugal fan,
wherein: the outlet is provided at a plurality of places.
[0035]Another mode of the invention is a heat sink with centrifugal fan,
wherein:
[0036]the heat sink with centrifugal fan comprises:
[0037]a centrifugal fan for sending a swirling air flow from a side of the
centrifugal fan;
[0038]a radiation fin assembly that is positioned on the side of the
centrifugal fan and used for cooling by the swirling air flow sent from
the centrifugal fan;
[0039]a heat receiving block that is fixed to the radiation fin assembly,
and transfers heat from a heat generating body to be cooled to the
radiation fin assembly; and a case member that supports the centrifugal
fan, the radiation fin assembly and the heat receiving block, and forms
an air flow space;
[0040]the case member comprises:
[0041]first and second plate members for forming the air flow space by
positioning the radiation fin assembly between the first and second plate
members; and
[0042]a side member that covers a part of a side of a space between the
first and second plate members, and cooperates with the first and second
plate member to form the air flow space;
[0043]the radiation fin assembly comprises:
[0044]a plurality of radiation fins layered at intervals; and
[0045]a group of heat transfer members that are inserted through the
layered radiation fins and transfers heat to the radiation fins;
[0046]the group of heat transfer members includes a plurality of flat heat
transfer members each having a cross section of a flat shape, and the
plurality of flat heat transfer members are arranged to be distributed to
a plurality of places of the radiation fins; and
[0047]the flat heat transfer members are distributed such that all or less
flat heat transfer members are arranged in such a way that a longitudinal
direction of the cross section of the flat shape is inclined with respect
to a radius passing the cross section of the flat shape from a center of
rotation of the centrifugal fan toward a same rotation direction as a
rotation direction of the swirling air flow, to make an acute angle with
the radius.
[0048]And, another mode of the invention is a radiation fin assembly,
which receives, in a side of the assembly, a swirling air flow sent from
a centrifugal fan, and performs cooling by the air flow, wherein:
[0049]the radiation fin assembly comprises:
[0050]a plurality of radiation fins layered at intervals; and
[0051]a group of heat transfer members that are inserted through the
layered radiation fins and transfers heat to the radiation fins;
[0052]the group of the heat transfer members includes a plurality of flat
heat transfer members each having a cross section of a flat shape, and
the plurality of flat heat transfer members are arranged to be
distributed to a plurality of places of the radiation fins; and
[0053]the flat heat transfer members are distributed such that a plurality
of heat transfer members are arranged in such a way that a longitudinal
direction of the cross section of the flat shape is inclined with respect
to a radius passing the cross section of the flat shape from a center of
rotation of the centrifugal fan toward a same rotation direction as a
rotation direction of the swirling air flow, to make an acute angle with
the radius.
EFFECT OF INVENTION
[0054]According to the heat sink with centrifugal fan, the centrifugal fan
is positioned in a space in a state that one side of the centrifugal fan
is opposed to the semicircular air inflow portion of a plurality of thin
plate fins layered at the prescribed intervals and the other side of the
centrifugal fan is directly opposed to the inner wall surface of the
cover. As a result, air flows through the layered thin plate fins toward
the outlet, while, on the side opposed directly to the inner wall surface
of the cover, the centrifugal fan generates an air flow that flows along
the inner wall of the cover toward the outlet. When the air flow is an
accelerated flow, it is more effective.
[0055]Thus, on the one hand, heat transferred from a heat generating
device to the heat receiving block is transferred to a plurality of thin
plate fins layered at the prescribed intervals. Then, the heat is
discharged to the outside of the casing by air that is generated by the
centrifugal fan and flows toward the outlet. On the other hand, on the
side opposed directly to the inner wall surface of the cover, the
centrifugal fan generates an air flow that is accelerated along the inner
wall of the cover toward the outlet. As a result, air in the casing is
taken in by the centrifugal fan, and then the air flow generated along
the inner wall of the cover discharges the taken-in air to the outside of
the casing through the outlet. Thus, since air is directly discharged to
the outside of the casing, favorably by an accelerated flow, the amount
of ventilation is increased, and increase of the temperature of the air
inside the casing as a whole owing to heating by a heat generating body
can be suppressed.
[0056]Further, the radiation efficiency is large, since the heat transfer
members are arranged such that the air flow blown from the air inflow
portion of the radiation fin part, flowing through the radiation fin part
to emerge from the curve portion does not impede the air flow that flows
along the inner wall of the cover toward the air outlet.
[0057]Further, a group of the heat transfer members, which are inserted
through the layered radiation fins and transfers heat to the radiation
fins, includes a plurality of heat transfer members each having a cross
section of a flat shape, and these heat transfer members having the cross
section of the flat shape are arranged to be distributed to a plurality
of places of the radiation fins. As a result, heat tends to be uniformly
transferred to the radiation fins. Further, the heat transfer members
having the flat cross section are distributed such that a plurality of
heat transfer members are arranged in such a way that a longitudinal
direction of the cross section of the flat shape is inclined with respect
to a radius passing the cross section of the flat shape from a center of
rotation of the centrifugal fan toward the same rotation direction as a
rotation direction of the swirling air flow, to make an acute angle with
the radius. As a result, an area of a heat transfer members that the
swirling air flow from the centrifugal fan abuts against becomes smaller.
Thus, as a whole, the swirling air flow smoothly flows between the
radiation fins, and the cooling efficiency can be improved.
BRIEF DESCRIPTION OF DRAWINGS
[0058]FIG. 1 is a perspective view showing one mode of the heat sink with
centrifugal fan of the present invention in a state seen from the front
side;
[0059]FIG. 2 is a perspective view showing the heat sink with centrifugal
fan of FIG. 1 in a state seen from the back side;
[0060]FIG. 3 is an exploded view explaining the heat sink with centrifugal
fan, FIG. 3(a) showing a cover, FIG. 3(b) a highly heat conductive bottom
provided with thin plate fins layered at prescribed intervals, and FIG.
3(c) the centrifugal fan;
[0061]FIG. 4 is a view explaining an air flow in the heat sink with
centrifugal fan according to the present invention;
[0062]FIG. 5 is a view explaining an air flow in the heat sink with
centrifugal fan according to the present invention;
[0063]FIG. 6 is a view explaining an air flow in the heat sink with
centrifugal fan according to the present invention;
[0064]FIG. 7 is a partially cutaway perspective view showing another mode
of the heat sink with centrifugal fan of the present invention;
[0065]FIG. 8 is a perspective view showing another mode of the heat sink
with centrifugal fan;
[0066]FIG. 9 is a cross section of FIG. 8;
[0067]FIG. 10 is a sectional view showing schematically a coupling portion
between a first plate member and a third plate member;
[0068]FIG. 11 is a perspective view showing a state that the first plate
member and the third plate member are coupled, each being mounted with a
radiation fin assembly;
[0069]FIG. 12 is a perspective view showing the first plate member mounted
with the radiation fin assembly in a state before the coupling with the
third plate member;
[0070]FIG. 13 is a perspective view showing the third plate member mounted
with the radiation fin assembly in a state before the coupling with the
first plate member;
[0071]FIG. 14 is a perspective view showing a state that the first plate
member and the third plate member are coupled, each being mounted with
its radiation fin assembly;
[0072]FIG. 15 is a perspective view showing a state that the first plate
member and the third plate member, each mounted with its radiation fin
assembly, are coupled, and further a second plate member is mounted;
[0073]FIG. 16 is a sectional view showing partly a state that flat heat
transfer member are inserted through a radiation fin assembly;
[0074]FIG. 17 is a perspective view showing a state that the heat sink
with centrifugal fan of the second embodiment of the present invention is
mounted on a board assembly;
[0075]FIG. 18 is a perspective view showing a state before the heat sink
with centrifugal fan of the second embodiment is fixed to the board
assembly;
[0076]FIG. 19 is a schematic sectional view showing structure of pressing
an IC chip to be contacted with a heat receiving block;
[0077]FIG. 20 is an explanatory view showing distribution of heat transfer
members in the heat sink with centrifugal fan of the second embodiment of
the present invention; and
[0078]FIG. 21 is an explanatory view showing a mechanism for absorbing a
difference in height between radiation fin assemblies.
BEST MODE FOR CARRYING OUT THE INVENTION
[0079]The heat sink with centrifugal fan of the present invention will be
described referring to the drawings. First, referring to FIG. 1 through
FIG. 6, a first embodiment will be described. Then, referring to FIG. 7
through FIG. 21, a second embodiment will be described.
[0080]One mode of the present invention is a heat sink with centrifugal
fan, comprising:
[0081]a cover of a given shape, which has an air intake and an air outlet;
[0082]a heat receiving block, which is thermally connected to a heat
generating body to be cooled;
[0083]a heat conductive bottom, which is thermally connected at one
surface to the heat receiving block, and is engaged with the cover to
form a space;
[0084]a radiation fin part, which is thermally connected to the bottom,
has a given shape having at least a circumferential air inflow portion,
and comprises a plurality of thin plate fins layered at prescribed
intervals and housed in the space;
[0085]a centrifugal fan, which is positioned in the space such that the
centrifugal fan is opposed to the air inflow portion of the radiation fin
part and a rotation axis of the centrifugal fan becomes approximately
perpendicular to the thin plate fins, takes in air from the downward
and/or upward direction with respect to the radiation fin part,
discharges a part of the air toward the side of the radiation fin part,
and generates an air flow along an inner wall of the cover toward the air
outlet; and
[0086]heat transfer members, which are arranged such that resistance of
the air flow generated toward a side of the radiation fin part becomes
smaller, and are inserted through the plurality of fin parts to transfer
heat from the bottom.
[0087]FIG. 1 is a perspective view showing one mode of the heat sink with
centrifugal fan of the present invention in a state seen from the front
side. And, FIG. 2 is a perspective view showing the heat sink with
centrifugal fan of FIG. 1 in a state seen from the back side.
[0088]As shown in FIG. 1, the heat sink with centrifugal fan 1 comprises:
a cover 2 of a given shape having an air intake to a centrifugal fan and
an outlet for air passing the inside of the heat sink; and a heat
conductive bottom 3 that is engaged with the cover 2 to form a space, one
surface of the bottom 3 being thermally connected with a heat receiving
block. A centrifugal fan 4 is fitted in the air intake. Thin plate fins 5
that are placed in the space and layered at prescribed intervals can be
seen in a part of the air outlet. Further, heat transfer members 23,
which are inserted through the plurality of thin plate fins for
transferring heat of a heat generating body from the bottom to the
plurality of thin plate fins, are partly exposed in the surface of the
cover 2.
[0089]As shown in FIG. 2, the back side of the heat conductive bottom 3 is
thermally connected with the heat receiving block 6, which in turn
thermally connected with the heat generating body that requires cooling.
In the case where the heat generating body is placed apart from the heat
sink, heat of the heat generating body is transferred to the heat
receiving block 6 through heat pipes 7, for example. As shown in FIG. 2,
another air intake to the centrifugal fan may be provided so that air is
taken in from the back of the heat sink. Although the heat pipes shown
are round heat pipes, plate-shaped heat pipes may be used. The number of
heat pipes is not limited to two.
[0090]As shown in FIGS. 1 and 2, the air outlet for air passing the inside
of the heat sink has a space in which the plurality of thin plate fins
layered at the prescribed intervals are not positioned. As described in
detail later, an air flow, which is accelerated by the centrifugal fan
along an inner wall of the cover of the given shape toward the outlet,
passes through this space and is exhausted directly to the outside of the
casing.
[0091]FIG. 3 is an exploded view for explaining the heat sink with
centrifugal fan according to the present invention in an disassembled
state. FIG. 3(a) shows the cover. FIG. 3(b) shows the heat conductive
bottom provided with the thin plate fins layered at the prescribed
intervals. And, FIG. 3(c) shows the centrifugal fan.
[0092]As shown in FIG. 3(a), the cover 2 is made of, for example, resin or
the like, and enclosed by a wall except for the air outlet 11. Above the
air intake 10, the cover has an inflection part 16 at which the curved
surface forming the wall of the cover 2 is turned. In the surface of the
cover 2, holes are formed for receiving heads of the heat transfer
members 23. The heat transfer members 23 are arranged so as to reduce
resistance to the air flow generated by the centrifugal fan toward the
side of a radiation fin part.
[0093]As shown in FIG. 3(b), the heat conductive bottom 3 has a shape that
generally corresponds to the cover. That is to say, the bottom 3 has: a
doughnut-shaped portion 3-1 for receiving the centrifugal fan placed to
be opposed to a semicircular air inflow portion of the plurality of thin
plate fins layered at the prescribed intervals; and a portion 3-2 on
which the thin plate fins layered at the prescribed intervals are placed
to be thermally connected with that portion 3-2. The heat conductive
bottom 3 has an inflection part 17 corresponding to the inflection part
16 at which the curved surface forming the wall of the cover 2 is turned.
The heat transfer members 23, which are inserted through the thin plate
fins layered at the prescribed intervals and transfer heat from the
bottom to the thin plate fins, are arranged in a radial pattern centering
around the centrifugal fan. Further, favorably the heat transfer members
23 are arranged such that a flow of air that is blown from the air inflow
portion of the radiation fin part, flows inside the radiation fin part to
emerge from a curve portion 13, does not impede the air flow that flows
along the inner wall of the cover toward the air outlet. Further, the
heat transfer members may consist of heat pipes. In that case also, the
heat transfer members are arranged not to impede the above-described air
flow.
[0094]As shown in FIG. 3(c), the centrifugal fan comprises a plurality of
fans (impellers) 4-1 and a peripheral portion 4-2 that is attached to the
air intake of the cover. For example, the fans 4-1 are inserted into the
space from the outside of the cover and placed at the above-mentioned
doughnut-shaped portion. Then, protrusions provided in the peripheral
portion 4-2 are fixed to the periphery of the air intake of the cover.
[0095]Further, as shown in FIG. 3(b), the radiation fin part 5 has a
plurality of fin edge portions formed by the plurality of thin plate fins
layered at the prescribed intervals. That is to say, the plurality of fin
edge portions comprises: the circumferential (for example, semicircular)
air inflow portion 12 opposed at least to the centrifugal fan; the curve
portion 13 that connects with the air inflow portion and extends along
the inner wall of the cover; and an outlet portion 14 opposed to the
outlet. Further, the plurality of thin plate fins layered at the
prescribed intervals have the other fin edge portion 15 that contacts
with the inner wall surface of the cover.
[0096]In addition to the plurality of thin plate fins layered at the
prescribed intervals, the radiation fin part may comprises, for example,
a plurality of pin fins arranged in parallel with the axial direction of
the centrifugal fan so that the plurality of pin fins form the
above-described plurality of fin edge portions. Further, curved plate
fins may be arranged in a comb teeth shape such that air flows from the
air inflow portion toward the outlet portion. In any case, it is
sufficient that the radiation fin part has a shape allowing air to flow
from the air inflow portion toward the air outlet portion owing to the
centrifugal fan.
[0097]Assembling the cover, the bottom and the centrifugal fan described
above and shown in the FIGS. 3(a), 3(b) and 3(c), the heat sink with
centrifugal fan of this invention is formed as shown in FIGS. 1 and 2.
[0098]FIGS. 4-6 explain an air flow in the heat sink with centrifugal fan
of this invention.
[0099]As shown in FIG. 4, in the heat sink with centrifugal fan of this
invention, the radiation fin part is placed on only one side of the
centrifugal fan. This solves the following problems. That is to say, if
the radiation fin part is placed to surround the centrifugal fan, air
flow resistance becomes larger and air capacity is reduced. As a result,
the amount of ventilation inside the casing is reduced, and the ambient
temperature inside the casing rises and temperatures of all the devices
rise.
[0100]Thus, in the heat sink with centrifugal fan of this invention,
ventilation is improved by using: an air flow that passes through the
inside of the radiation fins to exchange heat with the radiation fins for
cooling; and an accelerated air flow that is generated along the inner
wall surface of the cover by utilizing the part where the radiation fins
do not exist within the space. In other words, the heat sink with
centrifugal fan of this invention includes an idea that a part of air
taken in from the air intake of the cover by the centrifugal fan is
converted to a rapid flow along the inner wall surface of the cover and
exhausted directly through the air outlet to the outside of the casing.
[0101]Thus, by converting a part of air taken in from the air intake of
the cover by the centrifugal fan to a rapid flow along the inner wall
surface of the cover and by exhausting that part of air directly through
the air outlet to the outside of the casing, it is possible to cool a
heat generating body positioned in the peripheral portion in the casing.
[0102]FIG. 4 is a view explaining a direct discharge route, i.e. an air
flow generated when a part of air taken in from the air intake of the
cover by the centrifugal fan is converted to a rapid flow along the
inside wall surface of the cover, to be exhausted directly through the
air outlet to the outside of the casing.
[0103]As shown in FIG. 4, on the side that is not opposed to the radiation
fin part, the centrifugal fan is opposed to the inner wall surface of the
cover, as described above. The other fin edge portion 15 of the radiation
fin part is in direct contact with the inner wall surface of the cover.
Thus, a part of air flow generated by the centrifugal fan flows along the
cover's inner wall surface of the semicircular shape, as shown by the
arrow 18. Then, at the inflection part 16 where the curved surface
forming the cover's wall turns, the air flow is further accelerated as
shown by the arrow 19, to become a large flow along the cover's inner
wall surface, and goes toward the air outlet. The thus-accelerated large
air flow is directly exhausted to the outside of the casing.
[0104]It is favorable to design hydrodynamically the shape of the
inflection part 16 where the curved surface forming the cover's wall
turns (as shown in FIG. 4), as well as the shape of a boundary portion 21
of the curve portion connecting to the semicircular air inflow portion of
the radiation fin part and extending along the inner wall of the cover,
such that the air flow generated by the centrifugal fan is accelerated
along the inner wall of the cover to become a large flow.
[0105]FIG. 5 is a view explaining an air flow that passes the inside of
the radiation fin part opposed to the centrifugal fan. A flow of air,
which is taken in from the air intake and directed by the centrifugal fan
toward the opposed semicircular air inflow portion of the radiation fin
part, passes radially between the radiation fins as shown by the arrow 22
and flows moderately toward the air outlet, while changing its direction.
This flow transfers heat which is generated, for example, by a heat
generating body and transferred to the heat receiving block 6 by the heat
pipes 7 and then to the radiation fin part, toward the air outlet by the
air flow passing through the radiation fin part, so as to discharge the
heat to the outside of the casing. The heat transfer members 23 are
arranged not to impede the above-mentioned air flow passing through the
radiation fin part, and thus a part of the air flow moves toward the
curve portion and the other part directly toward the air outlet.
[0106]FIG. 6 is a view explaining an air flow in the heat sink with
centrifugal fan of this invention. As shown in FIG. 6, there are two type
of air flow generated. That is to say, one type of air flow is the flow
explained referring to FIG. 4, which is accelerated along the inner wall
of the cover to become a large flow to be directly exhausted through the
air outlet to the outside of the casing. And, the other type is the flow
explained referring to FIG. 5, which transfers heat (i.e. heat of the
heat generating body, transferred to the heat receiving block 6 and then
to the radiation fin part) toward the air outlet while the flow is
passing through the radiation fin part, so as to discharge the heat to
the outside of the casing. As a result, it is possible to discharge
effectively the heat of the heat generating body thermally connected to
the heat receiving block and heat of heat generating bodies positioned in
the neighborhood to the outside of the casing. The heat transfer members
are arranged such that a turbulent flow does not occur between the two
types of air flow described above, i.e. the air flow that is accelerated
along the inner wall of the cover to become a large flow and directly
exhausted through the air outlet to the outside of the casing and the air
flow that passes through the radiation fin part to discharge the heat
transferred to the heat receiving block 6 and then to the radiation fin
part through the heat transfer members.
[0107]The heat receiving block 2 is made of metal material having superior
heat conductivity, such as aluminum, copper, or the like. The shape of
the heat receiving block may be a circular column, a quadratic prism, a
multangular prism or the like, and can be selected suitably according to
the shape of a heat generating body. In the case of connecting the heat
receiving block 6 to a plurality of heat generating bodies of different
heights, a heat receiving surface may be formed to be uneven according to
the heat generating bodies.
[0108]As described above, to facilitate coupling between the heat
receiving block and the heat pipes, it is possible to provide groove
portions corresponding to the heat pipes so that the contact area with
the heat pipes is broadened and heat conductivity is increased. As the
heat pipes, it is favorable to use round heat pipes, although it is not
restrictive. It is favorable that each of the heat transfer members is
divergent in cross section from the centrifugal fan toward the curve
portion 13 and the air outlet portion 14, and further the heat transfer
members as a whole are divergent.
[0109]Next, another embodiment of the present invention will be described
referring to FIGS. 7-21. This embodiment is an example of a heat sink
with centrifugal fan that uses heat receiving blocks 400 and 500 (See
FIG. 7) and respective radiation fin assemblies 200 and 300 (See FIGS. 12
and 13) for cooling an IC block on which a plurality of (here, two) IC
chips are mounted, while these components are cooled by one centrifugal
fan 100.
[0110]In the present embodiment, as shown in FIGS. 18 and 19, the heat
sink with centrifugal fan 1 is fixed to a board assembly 700, and the
board assembly 700 comprises: a main frame 710 constructed from a metal
plate of, for example, aluminum; a sub-frame 750 constructed similarly;
and a substrate 730 that is mounted between the main frame 710 and the
sub-frame 750 and mounts IC chips 720 and electronic devices and the like
as well as wiring (not shown). The heat sink with centrifugal fan 1 is
fixed by inserting fixing bolts 771 and 772 into through-holes 761 and
762 provided in a leaf spring 760, and then through an opening 751 of the
sub-frame 750 and through-holes 731, 732 and 711, 712 of the substrate
730 and the main frame 710, to be screwed into respective screw holes 411
and 412 in the heat receiving block 400 (the same goes for the heat
receiving block 500). As a result, an IC chip 720 is pressed against and
contacted with the heat receiving block 400 through an opening 713
provided in the main frame 710.
[0111]Further, the heat receiving block 400 comes to be fixed to the board
assembly 700. Under the leaf spring 760, a member 740 for dispersing
force is placed. A function of the force dispersing member 740 is to
receive the pressure of the leaf spring and disperse the force in all
directions of the board so that the force is uniformly applied to the IC
chip. By this arrangement, it becomes possible to improve the degree of
cohesion between the IC chip and the heat receiving block. Here, FIG. 18
shows a disaggregate state before the fixing. On the other hand, FIG. 17
shows a state that the heat sink with centrifugal fan 1 is fixed to the
board assembly. The board assembly is mounted with not only the IC chips
but also, for example, a
hard disk drive 900 and/or the like as shown in
FIG. 17. Thus, accommodation to cooling of such components is also taken
into consideration. An air flow sent from the heat sink with centrifugal
fan 1 is exhausted from openings 631, 632 and 641. For example, as shown
in FIG. 18, an air flow from the radiation fin assembly 300 (whose side
is partly shown) is exhausted from the opening 641.
[0112]The heat sink with centrifugal fan 1 comprises: the centrifugal fan
100 for sending a swirling air flow from the side of the fan; the
radiation fin assemblies 200 and 300 that are placed on the side of the
centrifugal fan 100 and serves for cooling by the swirling air flow from
the centrifugal fan 100; the heat receiving block 400 that is fixed to
the radiation fin assembly 200 and transfers heat from a heat generating
body having a need for cooling to the radiation fin assembly 200; a heat
receiving block 500 that is fixed to the radiation fin assembly 300 and
transfers heat from a heat generating body having a need for cooling to
the radiation fin assembly 300; and a case member 600 (See FIG. 7) that
support these components and form an air flow space.
[0113]The centrifugal fan 100 absorbs air in the axial direction, and
sends the air as a swirling air flow from the side of the centrifugal fan
100. In detail, the centrifugal fan 100 comprises: a core 110 (See FIGS.
7, 8, 9 and 17) having a rotary drive part; a plurality of vanes 120; a
ring 130 for fixing the vanes 120; an attachment member 140 for attaching
the core 110 to a support member 620; attachment lugs 145; and core
support pieces 150. The centrifugal fan 100 is fitted in a through-hole
611 provided in the support member 620, and fixed by the attachment
member 140 and attachment lugs 145. At the attachment lugs 145, the
centrifugal fan 100 is fixed by using fan fixing screw holes 621 shown in
FIG. 15 and bolts (not shown), for example.
[0114]The case member 600 comprises a plurality of members that are
assembled to function as a case having a space inside. The plurality of
members include: a first plate member 610 and a third plate member 660
having the opening 611 for making air flow in;; and a second plate member
620 having an opening 622 for making air flow in. Further, the case
member 600 include a side member 650 that covers a part of the side of
the space formed between the first plate member 610, the third plate
member 660 and the second plate member 620. Together with the first plate
member 610, the third plate member 660 and the second plate member 620,
the side member 650 forms the air flow space when they are assembled. The
first plate member 610, the third plate member 660 and the second plate
member 620 are made of metal plates, for example. Metal is used because
of its large heat conductivity and large mechanical strength.
[0115]In the heat sink of the present embodiment, one side of the case
member 600 is covered by the first plate member 610 and the third plate
member 660, and the other side by the second plate member 620. The second
plate member 620 is mounted with the centrifugal fan 100. As shown in
FIGS. 8, 12 and 14, the first plate member 610 is extended to have a
boundary side 619 of an outward convex arc shape, which is positioned
outside of the turning radius of the rotary vanes 120 of the centrifugal
fan 100. On the other hand, the third plate member 660 is formed to have
a shape coincident with the planar shape of the boundary side 619 so that
the third plate member 660 is in contact with the side of the first plate
member 610 at the boundary side 619. In other words, the first plate
member 610 and the third plate member 660 have such shapes that these
members 610 and 660 become just like one plate when they are abutted
against each other.
[0116]Further, as shown in FIG. 14, it can be said that a space 601
enclosed by the radiation fin assembly 200 and the radiation fin assembly
300 on the first plate member 610 is an area where a swirling air flow is
generated by the centrifugal fan.
[0117]The first plate member 610 and the third plate member 660 are
coupled by coupling mechanisms 690 as shown in FIGS. 7, 8, 10 and 12, for
example. That is to say, the first plate member 610 and the third plate
member 660 are coupled such that these plate members can be displaced in
the thickness direction of these plate members. In the present
embodiment, each coupling mechanism 690 comprises: a pawl 691 provided
integratedly with the first plate member 610; a portion of the third
plate member 660, in which a through-hole 696 to be engaged with the pawl
691 is provided; and a portion of the radiation fin 310, in which a
through hole 311 is provided. The pawl 691 comprises an arm 693 and an
engage piece 692 extending from the end of the arm 693 in the direction
of the rotation axis of the centrifugal fan 100. The length of the engage
piece 692 and the height of the arm 693 are determined as magnitudes
required for absorbing displacement occurring between the first plate
member 610 and the third plate ember 660.
[0118]Here, as shown in FIGS. 8 and 12, through-hole 696 is formed in the
neighborhood of an edge portion where the third plate member 660 is
abutted against the boundary edge 619 of the first plate member 610. The
length and width of the through-hole 696 are determined according to an
allowable shift of the third plate member into a plane perpendicular to
the rotation axis of the centrifugal fan.
[0119]A coupling mechanism 690 can be displaced in the direction of the
rotation axis. On the other hand, the coupling mechanism 690 restricts
the first plate member 610 and the third plate member 660 such that the
first plate member 610 and the third plate member 660 do not come to be
apart from each other in a plane perpendicular to the rotation axis, and,
at the same time, the third plate member 330 does not ride on the first
plate member 310.
[0120]In the present embodiment, as shown in FIG. 8 for example, the
coupling mechanisms 690 are arranged at two places in an inclined manner.
In detail, each coupling mechanism 690 is arranged in a direction of the
radius from the rotation center 0 of the centrifugal fan. As a result,
relative displacement of the third plate member 660 with respect to the
first plate member 610 in the same plane is suppressed to be small.
[0121]The radiation fin assembly 200 and the heat receiving block 400 are
fixed to the first plate member 610. Further, the side member 650 is
coupled to the first plate member 610. Further, the first plate member
610 is integratedly provided with a side portion 615 that forms a side
surface. For example, the side portion 615 is opposed to one side 212 of
the radiation fin assembly 200, to form a bypass 602 between them. Since
the radiation fin assembly 200 does not exist in this bypass 602,
resistance becomes smaller, and an air flow can flow at high speed. On
the inlet side of the bypass 602, a guide portion 603 for guiding the
swirling air flow in the tangent direction of swirling is provided. The
guide portion 603 is covered on its outer side by the side member 650,
there is no opening. Thus, the swirling air flow moves along the inner
wall of the side member 650 and flows into the bypass 602.
[0122]In the present embodiment, the side member 650 comprises a plurality
of members. For example, a side member 651 for covering one side and side
members 652 and 653 for covering the corner are used. Each side member
651-653 not only covers the side but also has a function of restricting
displacement of the first plate member 610 and the third plate member 660
in the direction of the rotation axis of the centrifugal fan. That is to
say, the side members 651-653 have respective pawls 656, 658 that contact
with the first plate member 610 and the second plate member 620, to fix
the side members to these plate members. In the present embodiment, the
side member 650 is formed by plastic molding, because plastic molding can
easily form a complex shape.
[0123]The case member 600 has a restriction mechanism for restricting a
displacement stroke in the thickness direction of the third plate member
660. In detail, as shown in FIGS. 11 and 12, the side member 651 is
provided with rotation-axis-direction restricting pieces 659 for
restricting displacement in the direction of the rotation axis of the
centrifugal fan. The rotation-axis-direction restricting pieces 659 are
formed by a pair of restricting pieces 659a and 659b that are lined in
the direction of the rotation axis and opposed to each other. The
restricting piece 695b is formed to have a groove shape. The second plate
member is inserted into and fixed to this groove. Between these
restricting pieces 659a and 659b, the third plate member 660 and the
radiation fin assembly 300 are positioned. As shown by arrow in FIG. 21,
these components 660 and 300 can be displaced in the direction of the
rotation axis (in the direction of thickness of the plate). However,
between the restricting pieces 659a and 659b, the displacement is
restricted within a range of a given stroke. This displacement stroke is
determined by assuming a deviation to a reference position in the height
direction when after-mentioned IC chips are actually mounted. In the
present embodiment, the displacement stroke is determined within a range
that is shorter than the thickness of the third plate member, for
example.
[0124]As shown in FIG. 13, locking parts 669 are provided at the ends of
the third plate member 660. Between the locking parts 669, a locking part
669 in contact with the side member 651 locks the restricting piece 659a
within the limit of the range of the displacement stroke. Further, the
other locking part 669 locks a restricting piece (not shown) that
corresponds to the restricting piece 659a and is provided in another side
member 653 within the limit of the range of the displacement stroke. As a
result, the restriction mechanism restricts displacement of the third
plate member 660 (to which the radiation fin assembly 300 is fixed) in
the direction of the rotation axis within the limit of the range of the
given stroke. However, the restriction (or allowance) by the restriction
pieces 659 is, when the heat receiving blocks 400 and 500 in close
contact with the respective two IC chips deviate from the respective
reference positions in the IC chip surfaces, provided for the purpose of
displacing the heat receiving block 500 relatively so as to absorb the
deviation and maintain a suitable pressure contact state.
[0125]Owing to the above-described coupling mechanism 690, the first plate
member 610 and the third plate member 660 can be coupled while having
allowance in the direction of the height of the IC chips or the direction
of the rotation axis of the centrifugal fan. As a result, workability of
operation such as fixing to the substrate is improved. Further, by such
arrangement, it becomes possible to cool a plurality of IC chips by the
heat sink provided with one centrifugal fan.
[0126]The radiation fin assembly 200 comprises: a plurality of radiation
fins 211 layered at intervals; and a group of heat transfer members 220
that are inserted into the layered radiation fins 211 and transfer heat
to the radiation fins 211. The group of heat transfer members 220
comprise a plurality of flat heat transfer members each having a flat
shape in its cross section. These flat heat transfer members 220 are
arranged, being dispersed to a plurality of places of the radiation fins
211. The present embodiment uses the radiation fin assembly 300 also. In
the following, the flat heat transfer members 220 will be described,
though the configuration of the flat heat transfer members 220 is common
to flat heat transfer members 320, and thus the description is not
repeated.
[0127]The flat heat transfer members 220 are made of metal such as
aluminum. Each member is formed to have a flat shape in its cross
section. The flat cross section has a side of a longitudinal direction,
which is longer than the side of the other direction. The flat shape is
employed since air resistance can be reduced by arranging the
longitudinal direction of the flat shape to be positioned along the air
flow. The flat shape may be an ellipse, an oval, or a rectangle, for
example.
[0128]An important point here is that the longitudinal direction of the
flat shape is made to be positioned along the air flow. As the angle of
intersection with the air flow becomes larger, the resistance increases.
Thus, it is a problem how the heat transfer members should be arranged.
As already shown in FIG. 1 and 3, one answer is to arrange the heat
transfer members in a radial pattern. By this arrangement, it is possible
to expect that the air flow resistance would be reduced to some extent.
[0129]In the second embodiment, the above point is further pursued, and
the heat transfer members are arranged as follows. That is to say, the
flat heat transfer members 220 are distributed such that all of or less
heat transfer members 220 are arranged in such a way that the
longitudinal direction of the flat cross section shape is inclined with
respect to the radius passing that flat cross section shape from the
center of rotation of the centrifugal fan toward the same rotation
direction as that of the swirling of the air flow, to make an acute angle
with that radius.
[0130]FIG. 20 shows schematically an example of distribution of the heat
transfer members used in the present embodiment. Assuming that the center
of the swirling air flow generated by the centrifugal fan is positioned
at the center O of rotation of the centrifugal fan, a line segment r,
passing through the center of any flat heat transfer member, is drawn
from the center of rotation. Further, a line segment k is drawn in the
longitudinal direction of the flat heat transfer member in question. By
examining an angle .theta. formed at the segment r in the longitudinal
direction and the intersection of the segment k in the radial direction,
it is found that all such angles are acute angles in the direction (shown
by arrows in FIG. 20) same as the rotation direction of the swirling air
flow.
[0131]In the present embodiment, all the heat transfer members in the
radiation fin assemblies 200 and 300 satisfy the above-described
relation. Of course, the effect of the invention can be realized even if
not all the heat transfer members satisfy the relation. Thus, even if a
small number of heat transfer members do not satisfy the relation because
of design requirement, it can be neglected.
[0132]As shown in FIG. 16, in the present embodiment, the flat heat
transfer members 220 are successively pressed into the through-holes 610a
provided in the first plate member 610 and the through-holes 211a
provided in the radiation fins 211, so that a plurality of radiation fins
211 are layered at intervals. By pressing into a through-hole, an inner
peripheral portion of each through-hole 610a is drawn in to form a
ring-shaped band. As a result, each flat heat transfer member 220 is
firmly fixed to the radiation fins 211. Further, the contact area between
the radiation fins 211 and the flat heat transfer members 220 increases,
and there is a merit that the heat transfer efficiency increases.
[0133]In addition to the flat heat transfer members, the present
embodiment uses pins 250 for positioning and the like are used. It is
expected that these pins also have heat transfer effect, and thus these
pins function as heat transfer members. Thus, in effect, heat transfer
members having a circular cross section exist alongside the
above-described heat transfer members in the present embodiment.
[0134]As shown in FIG. 7, the heat receiving block 400 comprises: a heat
receiving portion 410; and a heat transfer portion 450 for transferring
heat received by the heat receiving portion to the radiation fins. The
heat receiving portion 410 is made of metal having superior heat
conductivity such as copper, for example. The shape of the heat receiving
portion 410 can be suitably selected according to the shape of a heat
generating device, and may be a circular column, a quadratic prism, a
multangular prism, or the like, for example. Further, as the heat
transfer portion 450, heat pipes may be used. Of course, this is not
restrictive. In the case of the heat receiving block 400, the heat
receiving portion 410 is fixed to the first plate member 610. Further,
the heat pipes of the heat transfer portion 450 are arranged such that
the base end portion of each flat heat transfer member 220 contacts with
a heat pipe. By this arrangement, heat can be effectively transferred to
the radiation fins.
[0135]The heat receiving block 500 comprises a heat receiving portion 510
and a heat transfer portion 550. The heat receiving block 500 is arranged
to be suspended such that the heat receiving portion 510 and the heat
transfer portion 550 do not contact with the first plate member 610. The
heat transfer member 550 is fixed to the third plate member 660. Thus,
the heat receiving block 500 can be displaced in conformity with
displacement of the third plate member. The heat transfer portion 550 is
arranged such that the base end of each flat heat transfer member 320
contacts with the heat transfer portion 550. By this arrangement, the
heat transfer performance can be improved.
[0136]As described above, according to the second embodiment of the
invention, one heat sink with centrifugal fan can cool two chips. Thus, a
bulky cooling part can be easily downsized.
[0137]The second embodiment has the two radiation fin assemblies. Of
course, it is possible to arrange the embodiment to use one radiation fin
assembly. It is possible to accommodate the embodiment to that case by
making the side member cover the place on which the third plate member
660 is positioned. Of course, it is also possible to enlarge the area of
the first plate member and the radiation fin assembly 200, to position
them on that part.
[0138]Further, since the present embodiment has the bypass, it is possible
to send an air flow at high speed under the smaller resistance. Thus, the
efficiency of the centrifugal fan can be improved. As a result, this
contributes to cooling of devices existing in another area. For example,
it is possible to increase the quantity of air for to the
hard disk drive
shown in FIG. 17.
INDUSTRIAL APPLICABILITY
[0139]The present invention provides a cooling device that can be used for
cooling an object to be cooled, starting with IC chips mounted on an
electronic appliance such as a computer, a control unit, a game machine,
or the like. The present invention can be applied to cooling of an object
that can be cooled by using radiation fins and a centrifugal fan.
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