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| United States Patent Application |
20110138779
|
| Kind Code
|
A1
|
|
NEUMAYER; Roland
|
June 16, 2011
|
Determination of the Linear Correlation Between Signals, Which are
Determined by Means of NOx Sensors, in an SCR Exhaust Gas Aftertreatment
System
Abstract
A measurement method is provided for an SCR exhaust gas aftertreatment
system of a vehicle, where the SCR exhaust gas aftertreatment system
includes a first NO.sub.x sensor, which is arranged in the exhaust gas
flow upstream of the SCR catalytic converter and the urea introducing
device; and a second NO.sub.x sensor, which is arranged in the SCR
catalytic converter or in the exhaust gas flow downstream of the SCR
catalytic converter. According to the method, a first signal is
determined by the first NO.sub.x sensor. This first signal can also be a
time delayed signal. In addition, a second signal is determined by a
second NO.sub.x sensor. Based on the first and the second signal, a
linearity indication, such as correlation coefficient, is determined that
is a measure for the linear correlation between both signals. The
linearity indication can be used to differentiate between an NO.sub.x
slip and an NH3 slip.
| Inventors: |
NEUMAYER; Roland; (Linz Oesterreich, AT)
|
| Assignee: |
Bayerische Motoren Werke Aktiengesellschaft
Muenchen
DE
|
| Serial No.:
|
963066 |
| Series Code:
|
12
|
| Filed:
|
December 8, 2010 |
| Current U.S. Class: |
60/274; 60/286 |
| Class at Publication: |
60/274; 60/286 |
| International Class: |
F01N 3/18 20060101 F01N003/18; F01N 3/20 20060101 F01N003/20 |
Foreign Application Data
| Date | Code | Application Number |
| Dec 12, 2009 | DE | 10 2009 058 089.1 |
Claims
1. A measurement method for use in operation of an SCR exhaust gas
aftertreatment system of a vehicle, the SCR exhaust gas aftertreatment
system having an SCR catalytic converter, a urea introducing device, a
first NO.sub.x sensor arranged in an exhaust gas flow upstream of the SCR
catalytic converter and of the urea introducing device, and a second
NO.sub.x sensor arranged in one of the SCR catalytic converter and the
exhaust gas flow downstream of the SCR catalytic converter, the measuring
method comprising the acts of: determining a first signal by the first
NO.sub.x sensor; determining a second signal by the second NO.sub.x
sensor; and using the first and second signals to determine a linearity
indication measuring a linear correlation between the first and second
signals.
2. The method according to claim 1, wherein a correlation coefficient of
the first and second signals is determined as the linearity indication.
3. The method according to claim 1, wherein the first signal is a signal
that is time delayed with respect to a sensor signal of the first
NO.sub.x sensor.
4. The method according to claim 3, wherein the time delay corresponds
approximately to a time delay of the exhaust gas flow between a position
of the first NO.sub.x sensor and a position of the second NO.sub.x
sensor.
5. The method according to claim 4, further comprising the act of:
determining the time delay as a function of an exhaust gas volume flow.
6. The method according to claim 1, further comprising the act of:
evaluating a sensor signal of the second NO.sub.x sensor as a function of
the linearity indication to provide one of an NO.sub.x indication and an
NH3 indication.
7. The method according to claim 2, further comprising the acts of:
differentiating between an NO.sub.x slip and an NH3 slip as a function of
the correlation coefficient, wherein a correlation coefficient close to 1
is indicative of an NO.sub.x slip and a correlation coefficient close to
0 is indicative of an NH3 slip.
8. The method according to claim 1, further comprising the act of:
regulating introduction of urea into the SCR exhaust gas aftertreatment
system in accordance with use of the linearity indication.
9. The method according to claim 7, further comprising the act of:
regulating introduction of urea into the SCR exhaust gas aftertreatment
system in accordance with use of the linearity indication.
10. The method according to claim 8, wherein the regulating act evaluates
a sensor signal of the second NO.sub.x sensor using the linearity
indication.
11. The method according to claim 8, wherein the linearity indication is
used for at least one of determining an NH3 actual fill level and
determining an NH3 desired fill level.
12. The method according to claim 9, wherein the linearity indication is
used for at least one of determining an NH3 actual fill level and
determining an NH3 desired fill level.
13. A device for use in an SCR exhaust gas aftertreatment system of a
vehicle, the exhaust gas aftertreatment system having an SCR catalytic
converter and a urea introducing device arranged upstream of the SCR
catalytic converter, the device comprising: a first NO.sub.x sensor
arrangable in an exhaust gas flow upstream of the SCR catalytic converter
and of the urea introducing device; a second NO.sub.x sensor arrangable
either in the SCR catalytic converter or in the exhaust gas flow
downstream of the SCR catalytic converter; a linearity indication
determining unit receiving first and second signals related to outputs of
the first and second NO.sub.x sensors, the linearity indication
determining unit providing a linearity indication based on the first and
second signals, the linearity indication being a measure for a linear
correlation between the first and second signals.
14. The device according to claim 13, wherein the linearity indication
determining unit is operatively configured for determining a correlation
coefficient of the first and second signals.
15. The device according to claim 13, further comprising: a delay element
for determining the first signal by delaying a sensor signal output of
the first NO.sub.x sensor, a delay time corresponding to approximately
the delay time of the exhaust gas flow between a position where the first
NO.sub.x sensor is arrangable and a position where the second NO.sub.x
sensor is arrangable with respect to the exhaust gas aftertreatment
system.
16. The device according to claim 14, further comprising: a delay element
for determining the first signal by delaying a sensor signal output of
the first NO.sub.x sensor, a delay time corresponding to approximately
the delay time of the exhaust gas flow between a position where the first
NO.sub.x sensor is arrangable and a position where the second NO.sub.x
sensor is arrangable with respect to the exhaust gas aftertreatment
system.
17. An SCR exhaust gas aftertreatment system for a vehicle, comprising:
an SCR catalytic converter; a urea introducing device arranged upstream
of the SCR catalytic converter; a first NO.sub.x sensor arranged in an
exhaust gas flow upstream of the SCR catalytic converter and of the urea
introducing device; a second NO.sub.x sensor arranged either in the SCR
catalytic converter or in the exhaust gas flow downstream of the SCR
catalytic converter; a linearity indication determining unit receiving
first and second signals related to outputs of the first and second
NO.sub.x sensors, the linearity indication determining unit providing a
linearity indication based on the first and second signals, the linearity
indication being a measure for a linear correlation between the first and
second signals.
18. The SCR exhaust gas aftertreatment system according to claim 17,
further comprising: a closed loop control circuit for regulating the urea
introduction, wherein the closed loop control system includes the
linearity indication determining unit, the closed loop control circuit
being operatively configured to regulate the urea introduction with
simultaneous use of the linearity indication.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application claims priority under 35 U.S.C. .sctn.119 from
German Patent Application No. DE 10 2009 058 089.1-13, filed Dec. 12,
2009, the entire disclosure of which is herein expressly incorporated by
reference.
BACKGROUND AND SUMMARY OF THE INVENTION
[0002] The invention relates to SCR exhaust gas aftertreatment systems
(SCR--selective catalytic reduction).
[0003] A method for reducing nitrogen oxide (NO.sub.x) emissions in diesel
engines of motor vehicles is the so-called SCR method--that is, the
selective catalytic reduction of nitrogen oxides. In order to bring about
the reaction, ammonia (NH3) is used. The products of the reaction are
water (H.sub.2O) and nitrogen (N.sub.2). The ammonia that is used for the
SCR reaction is introduced in the form of an aqueous urea solution
(typically 32.5% urea) into the exhaust gas system upstream of the SCR
catalytic converter--for example, injected by use of a metering pump or
injector. This solution of urea and water yields ammonia and CO.sub.2
through a hydrolysis reaction. The ammonia reacts with the nitrogen
oxides in the exhaust gas in a special SCR catalytic converter.
[0004] SCR catalytic converters can store only a certain amount of NH3 as
a function of their size. The urea metering should correspond on average
to the urea required to reduce the nitrogen oxide emissions. At the same
time it must be noted that the nitrogen oxide emissions of the engine are
a function of the respective speed and the respective torque of the
engine, so that the urea metering should be adjusted to match. If the
urea metering is too low, then the result is a decline in the
effectiveness of the nitrogen oxide reduction. This state is also
referred to as the NO.sub.x slip--that is, the SCR catalytic converter
allows too much nitrogen oxide to pass through. If, however, the urea
metering is too high, then the resulting ammonia does not react with the
nitrogen oxide in an adequate amount owing to the oversupply of ammonia.
In this case ammonia can pass into the environment, a state that can lead
to a perceptible odor. In this case the phenomenon is also known as the
NH3 slip.
[0005] FIG. 1 shows the main components of a conventional SCR exhaust gas
aftertreatment system 5 for use in a motor vehicle. The SCR exhaust gas
aftertreatment system 5 includes a first NO.sub.x sensor 1 in the exhaust
gas flow upstream of a urea metering device 3 and of an SCR catalytic
converter 4. The first NO.sub.x sensor 1 is used to measure the nitrogen
oxide emissions of the engine. A second NO.sub.x sensor 2 is arranged in
the exhaust gas flow downstream of the SCR catalytic converter 4. This
second NO.sub.x sensor 2 can also be arranged in the SCR catalytic
converter 4 itself (not illustrated). The second NO.sub.x sensor 2
measures both the NO.sub.x slip and also the NH3 slip.
[0006] The current NO.sub.x sensors that are used in vehicles cannot
differentiate between NO.sub.x and NH3. That is, NO.sub.x sensors have a
so-called NH3 cross sensitivity. For this reason it is not possible to
distinguish directly between an NH3 slip and an NO.sub.x slip from the
sensor signal, measured downstream of the SCR catalytic converter 4. This
drawback represents a major deficiency for correctly regulating the urea
metering.
[0007] The document WO 2009/036780 A1 discloses an SCR catalytic converter
with an NH3 fill level monitoring system that determines the NH3 fill
level in two different ways by use of two NO.sub.x sensors, where the
respective errors--for example, clue to the cross sensitivity of the
second sensor to ammonia--are at least partially compensated.
[0008] The object of the invention is to provide a measurement method,
which makes it possible to differentiate between the NO.sub.x slip and
the NH3 slip despite the cross sensitivity of the second NO.sub.x sensor
to NH3--that is, makes it possible to differentiate whether the substance
detected by the second NO.sub.x sensor is NO.sub.x or NH3. Furthermore,
the object of the invention is to provide a corresponding device.
Furthermore, the object of the invention is to provide a regulating
method that is used by this measurement method for regulating the urea
metering.
[0009] A first aspect of the invention relates to a measurement method for
an SCR exhaust gas aftertreatment system of a vehicle. Such an SCR
exhaust gas aftertreatment system includes an SCR catalytic converter, a
urea introducing device, a first NO.sub.x sensor, which is arranged in
the exhaust gas flow upstream of the SCR catalytic converter and of the
urea introducing device, and a second NO.sub.x sensor, which is arranged
in the SCR catalytic converter or in the exhaust gas flow downstream of
the SCR catalytic converter.
[0010] According to the method, a first signal is determined by the first
NO.sub.x sensor. This first signal can also be a time delayed signal,
which will be discussed in more detail below in the description. In
addition, a second signal is determined by the second NO.sub.x sensor.
Based on the first and the second signal, a linearity indication is
determined that is a measure for the linear correlation between both
signals.
[0011] The linearity indication can be used to differentiate between the
NO.sub.x slip and the NH3 slip, which will be discussed in more detail
below. The first signal, which is determined by the first NO.sub.x
sensor, indicates the NO.sub.x emission of the engine before the urea
injection. The second signal, determined by the second NO.sub.x sensor,
indicates both the NO.sub.x emissions downstream of the SCR catalytic
converter and also the NH3 emissions downstream of the SCR catalytic
converter. For the NO.sub.x emissions, measured by the second NO.sub.x
sensor, there is a high degree of linear correlation to the first signal,
measured by the first NO.sub.x sensor. That is, in this case there exists
a high correlation between the first and the second signal. In this case
the correlation can be increased, if the first signal and the second
signal are time synchronized with respect to each other by suitably
delaying the sensor signal of the first sensor. If, in contrast,
primarily NH3 is present at the second NO.sub.x sensor, then the
correlation between the two signals is low.
[0012] Preferably a correlation coefficient between the two signals is
calculated as the linearity indication. By determining the correlation
coefficient of the two sensor signals it is possible to obtain a
dimensionless measure for the degree of linear correlation between the
two signals. It is assumed in the following that the amount of the
correlation coefficient can be a maximum value of +1, but it is not
mandatory within the scope of the invention that the correlation
coefficient has to be normalized to a maximum value of 1. If the
correlation coefficient has a value of +1, then there exists a totally
positive linear correlation between the two signals. If the correlation
coefficient has a value of 0, then the two features are not at all
linearly dependent on each other.
[0013] Therefore, an NO.sub.x slip can be inferred from a correlation
coefficient exhibiting a value close to +1; and an NH3 slip can be
inferred from a correlation coefficient exhibiting a value close to 0.
Therefore, despite the cross sensitivity of the second NO.sub.x sensor to
NH3, it is possible with this method to distinguish between an NO.sub.x
slip and an NH3 slip.
[0014] Preferably in order to obtain the first signal, the sensor signal
of the first NO.sub.x sensor is time delayed, in order to at least
partially compensate for the time delay of the exhaust gas flow (that is,
the NO.sub.x emissions) between the position of the first NO.sub.x sensor
and the position of the second NO.sub.x sensor. This time delay is
equivalent to approximately a dead time and would falsify the results, if
the time delay were not considered in the calculation. Hence, the time
synchronization increases even more the degree of linearity in the case
of an NO.sub.x slip. In order to totally compensate in essence for the
influence of the time delay, the time delay of the sensor signal of the
first NO.sub.x sensor is selected preferably in such a way that this time
delay corresponds approximately to the time delay of the exhaust gas flow
between the position of the first NO.sub.x sensor and the position of the
second NO.sub.x sensor.
[0015] The time delay can also be implemented inherently in that a time
offset is considered in the course of determining the correlation
coefficient.
[0016] The method provides preferably that this time delay is calculated
as a function of the respective exhaust gas volume flow rate. For
example, it can be provided that the method calculates the time delay of
the exhaust gas flow (that is, the NO.sub.x emissions) between the
position of the first NO.sub.x sensor and the position of the second
NO.sub.x sensor from the exhaust gas volume flow rate and the volume of
the exhaust gas system between the two NO.sub.x sensors. The sensor
signal of the first NO.sub.x sensor can be time delayed as a function of
the calculated time delay in each case.
[0017] Another aspect of the invention relates to a regulating method for
regulating the introduction of urea into an SCR exhaust gas
aftertreatment system. In this case the urea introduction is regulated
with the simultaneous use of the above described linearity indication.
For example, the linearity indication can be used as the regulating
variable. Preferably, however, the regulating procedure occurs in
response to a sensor signal, which is output by the second sensor and
evaluated or checked for plausibility with the linearity indication (for
example, the correlation factor).
[0018] Another aspect of the invention relates to a device for determining
a linearity indication for an above described SCR exhaust gas
aftertreatment system having two NO.sub.x sensors in a vehicle. In this
case the device includes first means for determining a linearity
indication (for example, a correlation coefficient) based on a first
signal and a second signal, which is a measure for the linear correlation
between both signals. In this respect the first signal has been
determined by the first NO.sub.x sensor; and the second signal has been
determined by the second NO.sub.x sensor.
[0019] The above embodiments of the measurement method according to the
invention can also be transferred in an identical way to the device for
determining the linearity indication.
[0020] Preferably the device includes a delay element for the time delay
of a sensor signal of the first NO.sub.x sensor, where the time delayed
signal is used as the first signal by the means for determining the
linearity indication. In this respect the time delay corresponds
preferably to approximately the time delay of the exhaust gas flow
between the position of the first NO.sub.x sensor and the position of the
second NO.sub.x sensor.
[0021] Furthermore, the device includes preferably means for determining
the time delay, for example, as a function of the respective exhaust gas
flow, as discussed above with reference to the method according to the
invention.
[0022] An additional aspect of the invention relates to an SCR exhaust gas
aftertreatment system for a vehicle. This exhaust gas aftertreatment
system includes, besides the aforementioned components of a conventional
SCR exhaust gas aftertreatment system having two NO.sub.x sensors, also
the above described device for determining a linearity indication and, in
particular, also the above described regulating device.
[0023] Other objects, advantages and novel features of the present
invention will become apparent from the following detailed description of
one or more preferred embodiments when considered in conjunction with the
accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] FIG. 1 depicts a conventional SCR exhaust gas aftertreatment system
5;
[0025] FIG. 2 is a schematic block diagram depicting an embodiment for
determining the correlation coefficient;
[0026] FIG. 3 is a graph depicting a first exemplary curve of the time
shifted sensor signal 18 (in ppm) of the first NO.sub.x sensor 1 and of
the sensor signal 12 (in ppm) of the second NO.sub.x sensor 2, as well as
the curve of the resulting correlation coefficient signal 24;
[0027] FIG. 4 is a graph depicting a second exemplary curve of the time
shifted sensor signal 18 (in ppm) of the first NO.sub.x sensor 1 and of
the sensor signal 12 (in ppm) of the second NO.sub.x sensor 2, as well as
the curve of the resulting correlation coefficient signal 24; and
[0028] FIG. 5 is a schematic block diagram depicting an embodiment for
regulating the NH3 fill level.
DETAILED DESCRIPTION OF THE DRAWINGS
[0029] FIG. 1 shows a conventional SCR exhaust gas aftertreatment system 5
that has already been described above in the background section of the
specification. Such an SCR exhaust gas aftertreatment system 5 has the
drawback that owing to cross sensitivity of the second NO.sub.x sensor 2
to NH3, it is not easy to differentiate between the presence of an NH3
slip and an NO.sub.x slip. As explained above, in the case of an NO.sub.x
slip there exists a linear correlation between the measured NO.sub.x
emissions at the second NO.sub.x sensor 2 and the time synchronized
signal of the first NO.sub.x sensor 1. If, in contrast, in the case of an
NH3 slip, the NH3 is measured at the second NO.sub.x sensor 2, then the
correlation between the two signals is low.
[0030] The invention utilizes this linear correlation between the signals.
Preferably to this end the correlation coefficient of the signals of the
two NO.sub.x sensors 1 and 2 is calculated. The result is the degree of
linear correlation between the two signals. In the case of a value of +1,
there exists a totally positive linear correlation between the signals.
If the correlation coefficient has a value of 0, then the two signals are
not at all linearly dependent on each other. Therefore, an NO.sub.x slip
can be inferred from a correlation coefficient exhibiting a value close
to 1; and an NH3 slip can be inferred from a correlation coefficient
exhibiting a value close to 0. In this way the drawback of the cross
sensitivity of the second NO.sub.x sensor 2 to NH3 is eliminated.
[0031] FIG. 2 depicts an exemplary embodiment in block diagram form for
determining the correlation coefficient. In order to determine the
correlation coefficient, the sensor signal 11 of the first sensor 3 and
the sensor signal 12 of the second sensor 2 are used. In block 13 the
signal of the exhaust gas volume flow rate (in m.sup.3/h) and the volume
of the exhaust gas system between the two NO.sub.x sensors 1 and 2 are
used to calculate the time delay 15 of the NO.sub.x emissions from the
position of the NO.sub.x sensor 3 to the position of the NO.sub.x sensor
2. As a function of this calculated time delay 15, the sensor signal 11
in the block 16 is time delayed. In block 17 it is determined by use of
the status signals 21 and 22 of the first NO.sub.x sensor 1 and/or of the
second NO.sub.x sensor 2 as well as by way of the time delayed sensor
signal 18 of the first NO.sub.x sensor 1 and by use of the sensor signal
12 of the second NO.sub.x sensor 2 whether the NO.sub.x sensors 1 and 2
are delivering valid measurement values. The determined status is output
as the validity signal 19.
[0032] In block 20 the actual calculation of a correlation coefficient
signal 23 between the time delayed sensor signal 18 of the first NO.sub.x
sensor 1 and the sensor signal 12 of the second NO.sub.x sensor 2 takes
place. Furthermore, an averaged correlation coefficient signal 24 and a
status signal 25 are determined, the latter indicating whether the
correlation coefficient signal 23 is valid.
[0033] The following MatLab program code describes in detail the algorithm
running in block 20.
TABLE-US-00001
function
[fac_correlation, fac_correlation_avr, fac_correlation_valid] =
AlgoCalcCorrelation (x, y, valid, num_correlation, num_avrg,
num_reset)
% On-line calculation of the variance, the covariance and the correlation
coefficient
% input variables:
% x, y signal values whose correlation is determined
% valid status, if the signal values x, y are valid
(valid == 1)
% num_correlation number of signal points for the calculation
% num_avrg number of values for averaging
% num_reset number of invalid values for resetting the
calculation
% output variables:
% fac_correlation correlation coefficient between x and y
% fac_correlation_avrg averaged correlation coefficient
% fac_correlation_valid correlation coefficient is valid
% Initialization of the Calculation
if init
nrcor = 1;
nravrg = 0;
xold = 0;
yold = 0;
calcavrg = 0;
avrg = 0;
fac_correlation = 0;
fac_correlation_avrg = 0;
fac_correlation_valid =0;
k_notvalid = 0;
end
% Re-start of the Calculation
if valid,
k_notvalid = 0;
else
k_notvalid = k_notvalid + 1;
end
if (k_notvalid > num_reset)
nrcor = 1;
nravrg = 0;
xold = 0;
yold = 0;
fac_correlation = 0;
fac_correlation_valid =0;
an = xold;
bn = yold;
sn = 0;
rn = 0;
cn = 0;
end
% Calculation
if valid
nrcor = nrcor + 1;
deltax = x - an;
ann = an + deltax / nrcor;
sn = sn + (x - ann) * deltax;
deltay = y - bn;
bnn = bn + deltay / nrcor;
rn = rn + (y - bnn) * deltay;
cn = cn + (y - bnn) * (x - an) ;
an = ann;
bn = bnn;
xold = x;
yold = y:
if nrcor == num_correlation
fac_correlation = cn / sqrt (sn) / sqrt (rn);
an = xold;
bn = yold;
sn = 0;
rn = 0;
cn = 0;
nrcor = 1;
calcavrg = 1;
end
end
if calcavrg
nravrg = nravrg +1;
avrg = avrg + (fac_correlation - avrg) / nravrg;
fac_correlation_avrg = avrg;
fac_correlation_valid = 1;
if nravrg = = num_avrg;
nravrg = 0;
avrg = 0;
end
end
[0034] The calculation algorithm, executed in block 20, calculates
"on-line"--that is, without buffering the input signal--the correlation
coefficient 23 (called fac_correlation in the source code) for a freely
selectable number (called num_correlation in the source code) of
measurement values of the input signals 18 (called x in the source code)
and 12 (called y in the source code).
[0035] In the first sub-block labeled initialization of the calculation,
all of the calculation variables are assigned initial values at the start
of the calculation.
[0036] In the sub-block labeled restart of the calculation, the
calculation variables are reset in a manner analogous to the
initialization routine--that is, the calculation starts again if a
defined number (num_reset) of consecutive measurement values are invalid.
[0037] In the sub-block calculation, the running averages an and bn, the
variances sn and rn and the covariance cn are calculated from the valid
measurement values of the input signals 18 and 12 (x or y respectively in
the source code). The results in turn can be used to determine the
correlation coefficient fac_correlation according to a freely selectable
number of measurement values num_correlation. Thereafter the calculation
starts all over again. In addition, a sliding average
fac_correlation_avrg (corresponding to the average signal 24 in FIG. 2)
is formed from the individual values of the correlation coefficient by
means of the last num_avrg calculation results.
[0038] The measurement values of the input signals 18 (x in the source
code) and 12 (y in the source code) with an assigned status signal 19
(valid in the source code) having the value "invalid" (that is, valid=0)
are not considered for the calculation in the sub-block calculation.
[0039] If the signals 23 (fac_correlation in the source code) and 24
(fac_correlation_avrg in the source code) exhibit valid values, then the
status signal 25 (fac_correlation_valid in the source code) is set to 1.
[0040] The above described operation makes it possible to differentiate
continuously between an NH3 slip and an NO.sub.x slip without any
additional measuring technique.
[0041] FIG. 3 depicts an exemplary curve 30 of the time shifted sensor
signal 18 (in ppm--parts per million) of the first NO.sub.x sensor 1
upstream of the SCR catalytic converter and the curve 31 of the sensor
signal 12 (in ppm) of the second NO.sub.x sensor 2 downstream of the SCR
catalytic converter as well as the curve 33 of the resulting correlation
coefficient signal (depicted here is the signal curve of the sliding
average 24 of the correlation coefficient multiplied by a factor of
1,000). In the example in FIG. 3, the averaged correlation coefficient
exhibits a small amount close to 0 (up to a maximum value of 0.35). That
is, the correlation between the two sensor signals 18 and 12 is low. This
low value of the correlation coefficient indicates the presence of an NH3
slip.
[0042] FIG. 4 depicts an additional exemplary curve 30' of the time
shifted sensor signal 18 (in ppm) of the first NO.sub.x sensor 1 upstream
of the SCR catalytic converter and the curve 31' of the sensor signal 12
(in ppm) of the second NO.sub.x sensor 2 downstream of the SCR catalytic
converter as well as the curve 33' of the resulting correlation
coefficient (depicted here is the signal curve of the sliding average 24
of the correlation coefficient multiplied by a factor of 1,000). It is
clear from FIG. 4 that the curve 30' corresponds approximately to the
curve 31' multiplied by a linearity factor. Therefore, the correlation
coefficient exhibits here a high amount close to 1. That is, the
correlation between the two sensor signals 18 and 12 is high. This high
value of the correlation coefficient indicates the presence of an
NO.sub.x slip.
[0043] The above described method can be used to improve the regulating
functions based on the sensor signal of the second NO.sub.x sensor 2,
because the method according to the invention makes it possible to
differentiate with a degree of certainty between an NO.sub.x slip and an
NH3 slip. Therefore, it is possible to prevent, on the one hand, an
inadequate metering of NH3 and, thus, higher NO.sub.x emissions and, on
the other hand, over-metering of NH3 and, thus, it is possible to
minimize the urea consumption and the ammonia slip.
[0044] The differentiation between NH3 and NO.sub.x via the correlation
makes it possible to improve a plethora of applications in the exhaust
gas aftertreatment. These applications includes, for example: [0045]
the calculation of the efficiency of the SCR catalytic converter, [0046]
the diagnosis of the NO.sub.x slip, [0047] the control and regulation of
the urea metering, [0048] the modeling of the SCR catalytic converter,
and [0049] the adaptation of the urea metering, for example, as a
consequence of scattering, ageing and errors in the exhaust gas
aftertreatment system.
[0050] FIG. 5 depicts an embodiment for regulating the NH3 fill level (or
in other words: regulating the urea metering) with an NO.sub.x slip
diagnosis and SCR efficiency determination. In this case the
configuration shown in FIG. 5 uses the inventive correlation coefficient
for a variety of applications. In block 10 a correlation coefficient
signal is determined--as already explained in conjunction with FIG.
2--based on the sensor signal 11 of the first NO.sub.x sensor 1 and on
the basis of the sensor signal 12 of the second NO.sub.x sensor 2, as a
measure for the linear correlation between the time synchronized sensor
signals: for example, the correlation coefficient signal 23 or the
correlation coefficient signal 24 from FIG. 2. It must be pointed out
once again that the number of values that are used for the sliding
average 24 can also be selected to be 1.
[0051] The correlation coefficient signal 23 or 24 is used in a block 40,
which models the SCR catalytic converter 4, in order to determine the
actual NH3 fill level 42 of the SCR catalytic converter 4. Furthermore,
the block 40 accepts an actual metering signal 41, which indicates the
actual metering with urea. In addition, the block 40 accepts the sensor
signals 11 and 12. In order to determine the NH3 actual fill level 42,
the sensor signal 12 is evaluated by way of the correlation coefficient
signal 23 or 24. In the course of determining the NH3 actual fill level
42, the correlation coefficient signal 23 or 24 is used to differentiate
whether the sensor signal 12 indicates NH3 or NO.sub.x. If the
correlation coefficient signal 23 or 24 indicates that the sensor signal
12 indicates a certain amount of NH3 (in the case of an NH3 slip), then
the NH3 amount corresponding to the sensor signal 12 is subtracted from
the current NH3 fill level.
[0052] The determined NH3 actual fill level 42 is compared with an NH3
desired fill level 43; and the difference 44 between the NH3 actual fill
level 42 and the NH3 desired fill level 43 is evaluated in block 45, in
order to determine a desired metering 46 of urea. As a function of the
desired metering 46, the urea is introduced into the SCR catalytic
converter 4 by way of the urea metering device 3 (see FIG. 1). The actual
metering 41 of urea can deviate from the desired metering 46; for
example, because the metering valve cannot inject a currently demanded
high actual metering 41. In this case the block 47 represents the
regulating path between the desired metering 46 and the determined or
estimated actual metering 41, where the metering device 3 (see FIG. 1) is
a part of block 47.
[0053] The closed loop control circuit comprising the blocks 45, 47 and 40
serves to quickly regulate the degree of NH3 filling. The slow adaptation
of the degree of NH3 filling results from the adaptation of the NH3
desired fill level 43. The inventive correlation coefficient signal 23 or
24 is used in block 48 to determine the NH3 desired fill level 43. In
principle, the block 48 determines the NH3 desired fill level 43 by means
of one or more state variables of the exhaust gas system 49 (for example,
the temperature of the exhaust gas and the size of the exhaust gas mass
flow) as well as by means of the NO.sub.x signal 11 of the first NO.sub.x
sensor 1. Working on this basis, when the temperature is low (for
example, 150.degree. C.), the NH3 desired fill level 43 is high, because
at a low temperature the NH3 storage capacity of the SCR catalytic
converter 4 is high. In contrast, when the temperature is high (for
example, 400.degree. C.), the NH3 desired fill level 43 is low, because
in this case the storage capacity is low. In addition, in block 48 the
NH3 desired fill level is adapted to the currently present engine
emission--that is, the NO.sub.x signal 11 of the first NO.sub.x sensor 1.
When the emission is low, the desired fill level 43 is lower than in the
case of a high emission. Furthermore, the NH3 desired fill level 43 is
adapted as a function of the correlation coefficient signal 23 or 24. If
the correlation coefficient signal 23 or 24 indicates that an NH3 slip
prevails, then the NH3 desired fill level 43 should be lowered; and if
the correlation coefficient signal 23 or 24 indicates that an NO.sub.x
slip prevails, then the NH3 desired fill level 43 should be raised.
[0054] In addition to the above described procedure for regulating the
metering process, the correlation coefficient signal 23 or 24 is still
used in block 50 for diagnosing the NO.sub.x slip. The NO.sub.x slip
diagnosis 50 evaluates with the correlation coefficient signal 23 or 24
the sensor signal 12 of the second sensor as to whether this signal
involves the indication of NO.sub.x or NH3 and outputs an NO.sub.x slip
signal 51. For example, the NO.sub.x slip signal 51 of the NO.sub.x slip
diagnosis 51 is marked then as valid (by an additional bit (not
illustrated)), when the correlation coefficient signal 23 or 24 indicates
that an NO.sub.x slip is, in fact, present. On exceeding a defined
threshold value, a warning can be output to the driver by way of the
NO.sub.x slip signal 51.
[0055] Furthermore, the correlation coefficient signal 23 or 24 is used in
block 52 for determining the efficiency 53 of the SCR catalytic converter
4. The efficiency 53 can be determined, for example, as a ratio between
the NO.sub.x signal 11 of the first NO.sub.x sensor 1 and the NO.sub.x
signal 12 of the second NO.sub.x sensor 2 (in the case of an NO.sub.x
slip). The efficiency that is determined in this way is marked as valid
as a function of the correlation coefficient signal 23 or 24 (an
additional bit (not illustrated)), when the correlation coefficient
signal 23 or 24 indicates that an NO.sub.x slip is, in fact, present.
[0056] The foregoing disclosure has been set forth merely to illustrate
the invention and is not intended to be limiting. Since modifications of
the disclosed embodiments incorporating the spirit and substance of the
invention may occur to persons skilled in the art, the invention should
be construed to include everything within the scope of the appended
claims and equivalents thereof.
* * * * *