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| United States Patent Application |
20110162827
|
| Kind Code
|
A1
|
|
Riley; Paul Howard
|
July 7, 2011
|
HEAT EXCHANGER ARRANGEMENT
Abstract
Heat exchangers can be utilised in thermo-acoustic engines to facilitate
through acoustic oscillations electrical power generation via linear
alternators and/or cooling effects. Provision of a heat exchanger
arrangement 31 which can be associated with a traditional open flame
stove utilised in third world countries would be advantageous. However,
such heat exchanger arrangements must be lightweight and robust to
withstand operational use. By creating a heat exchanger arrangement
formed from plates having apertures which develop a folded conduit to act
as a resonance tube of appropriate length it is possible to more easily
accommodate thermo-acoustic electrical power generation and cooling
effects in a traditional stove configuration.
| Inventors: |
Riley; Paul Howard; (Derby, GB)
|
| Assignee: |
THE UNIVERSITY OF NOTTINGHAM
Nottingham
GB
|
| Serial No.:
|
001025 |
| Series Code:
|
13
|
| Filed:
|
June 22, 2009 |
| PCT Filed:
|
June 22, 2009 |
| PCT NO:
|
PCT/GB2009/001561 |
| 371 Date:
|
March 22, 2011 |
| Current U.S. Class: |
165/172 |
| Class at Publication: |
165/172 |
| International Class: |
F28F 1/10 20060101 F28F001/10 |
Foreign Application Data
| Date | Code | Application Number |
| Jun 26, 2008 | GB | 0811686.5 |
Claims
1. A heat exchanger arrangement comprising a plurality of sheets
associated together to define a flow conduit, intermediate sheets of the
plurality of sheets having an aperture aligned and offset relative to
apertures in adjacent sheets in a stack to form an internal cavity
defined by the apertures as a conduit through the heat exchanger.
2. An arrangement as claimed in claim 1 wherein the conduit includes
side-by-side passage segments with a bend formed by apertures in
succession.
3. An arrangement as claimed in claim 1 wherein the conduit provides a
wave resonator tube.
4. An arrangement as claimed in claim 3 wherein the wave resonator is for
a standing wave.
5. An arrangement as claimed in claim 3 wherein the wave resonator is for
a travelling wave or stirling engine configuration.
6. An arrangement as claimed in claim 1 wherein the sheets are formed
from stainless steel or a ceramic or plastics material.
7. An arrangement as claimed in claim 1 wherein the sheets are secured
together through brazing or diffusion bonding or super plastic forming or
other fusion bond.
8. An arrangement as claimed in claim 1 wherein the sheets are
corrugated.
9. An arrangement as claimed in claim 1 wherein the sheets are separated
by a spacer.
10. An arrangement as claimed in claim 1 wherein the spacer is
corrugated.
11. An arrangement as claimed in claim 1 wherein the internal cavity
defines a pressure containment formed by relatively thin walls in
comparison with the pressure expected in the containment and reinforced
with strengthening members.
12. An arrangement as claimed in claim 11 wherein the strengthening
members are corrugated.
13. An arrangement as claimed in claim 1 wherein the sheets of material
define separate flow paths for heat exchange between fluids.
14. An arrangement as claimed in claim 1 wherein one part of the heat
exchanger arrangement incorporates fire tubes through which flames can
pass.
15. (canceled)
16. A thermo-acoustic engine formed by a stack of sheets associated
together to form a conduit as a resonance path; the conduit comprising
side-by-side passages with a bend formed by overlapping apertures in the
sheets.
17. A thermo-acoustic engine as claimed in claim 16 incorporated within a
stove.
18. (canceled)
19. A heat exchanger arrangement incorporating a conduit having a curved
aspect to define a heat radiation cavity having a plurality of heat
exchanger passages opposite the curved aspect, ends of the passages
including end hood interrupters to prevent direct heat radiation along
the heat exchanger passages.
20. An arrangement as claimed in claim 19 wherein each hood interrupter
is flat and angular to a principal axis of the heat exchanger passages.
21. An arrangement as claimed in claim 19 wherein the hood interrupters
are curved.
22. An arrangement as claimed in claim 19 wherein each hood interrupter
extends substantially across a respective width of a heat exchanger
passage.
23. (canceled)
24. A stove comprising a heat exchanger arrangement as claimed in claim
1.
25. A stove comprising a thermo-acoustic engine as claimed in claim 16.
26. A stove comprising a heat exchanger arrangement as claimed in claim
19.
Description
[0001] The present invention relates to heat exchanger arrangements and
more particularly to heat exchanger arrangements utilised in
thermo-acoustic constructions for heating, refrigeration and electrical
power generation.
[0002] In order to improve efficiency it is known to provide arrangements
which achieve so-called combined heat and power regimes. In such
circumstances typically a boiler is arranged to heat water for
circulation through a central heating system as well as provide steam for
turning an electrical power generator. Such arrangements are typically on
a relatively large scale and arranged to heat whole buildings or housing
estates. More recently it has been known to provide so-called micro heat
and power arrangements. Such micro combined heat and power arrangements
as described below will be utilisation with respect to individual homes
and generally at remote locations. As previously a heat source such as an
open hearth fire is used to provide a heat differential which can then be
utilised for electrical power generation as well as for heating both of a
room as well as for cooking.
[0003] There is a desire to provide stoves which can not only provide
cooking but also electrical power generation and refrigeration in
developing and rural areas. It will be appreciated that a significant
number of people still cook upon three stone hearths upon which cooking
pots are located upon the stones or similar supports and a wood or
similar material fire utilised for heating the pot etc. Such stoves
although rudimentary are convenient, use local materials and are cheap to
construct. Essentially, these stoves are used as indicated in developing
and rural areas with limited resources instead of more expensive forms of
cooking and heating possibly even where mains or local generator
electrical supplies are available or there are gas supplies. Such
developing and rural communities typically have access to biofuels in the
form of wood or animal dung but hydrocarbon fuels such as diesel, gas and
petrol are too expensive for cooking or utilisation with regard to
electrical power generators.
[0004] In the above circumstances delivery of even rudimentary electrical
power generation and refrigeration capabilities is difficult due to cost
and remoteness in particular.
[0005] In view of the above it would be advantageous to provide a stove
which utilises a thermo-acoustic engine or stirling engine construction
in order to allow a linear alternator to generate electrical power. Such
thermo-acoustic engines have reduced moving parts and therefore have low
requirements with regard to maintenance whilst achieving high
reliability. In order to provide a thermo-acoustic engine it is necessary
to have a heat exchanger arrangement. FIG. 1 provides a schematic
illustration of a thermo-acoustic arrangement operating as a refrigerator
as a result of acoustic power provided by an electromagnetic transducer
6. In the arrangement 1 a thermo-acoustic stack is provided by a series
of plates presented in parallel channels. Gas pressure in the arrangement
1 oscillates acoustically at a frequency set by the resonance between the
gas in the closed volume of the arrangement 1 as a resonator and a moving
mass of the transducer 6. In such circumstances the enclosed gas
oscillates in the direction of arrowheads 7 in response to oscillations
in the moving mass of the transducer 6. The oscillating gas communicates
heat with the stack 2 and through the heat exchangers and the acoustics
of the arrangement 1 ensures heat is pumped out of the ambient heat
exchanger 3 to the
hot heat exchanger 4 using a hydrodynamic energy
transfer cascade enabled by compressing and expanding gas parcels. In
order to create a heat pump or thermo-acoustic engine a reversal of the
operation can be performed in that a high temperature gradient along the
stack leads to a spontaneous generation of acoustic power which can be
converted to electricity by utilising the electro-dynamic transducer 6 as
a linear alternator.
[0006] A further refinement has a thermo-acoustic engine combined with a
linear alternator and a thermo-acoustic cooler in an aligned
configuration. In such circumstances, as previously the arrangement has a
thermo-acoustic stack 12 between a
hot heat exchanger 14 and a cold heat
exchanger 13. The stack 12 as previously comprises a series of tubes or
plates such that the disparity across the heat exchangers 13, 14 creates
acoustic gas oscillations 17 which act upon a linear alternator 16 in
order to create electrical energy 18 through a moving mass. Upon a
thermo-acoustic cooler side further heat exchangers 13, 14 are provided
such that again acoustic oscillations 27 act to create a cool heat
exchanger and an ambient heat exchanger 14 for an appropriate cooling
effect. It will be noted that in the arrangement depicted ambient air 20
is presented initially through the heat exchanger 14 to gain some heat
and then through the heat exchanger 13 before being utilised in a
combustor 10 where that air acts with a fuel such as wood to heat the
heat exchanger 14 prior to being utilised in a hob 21 and exhausting
through a chimney 22. In such circumstances again the arrangement 11
depicted in FIG. 2 comprises a half wavelength standing wave resonator
which combines a quarter wavelength engine part with a linear actuator
and quarter wavelength refrigerator cooler part. In such circumstances
the only moving mechanical part is the linear actuator. It will be
understood that the standing wave as illustrated in FIG. 1 and FIG. 2 may
be replaced by a travelling wave system similar to a stirling engine
which may result in higher efficiency devices but with a higher geometric
complexity. The working gas within which the oscillations 17, 27 are
provided is sealed and for simplicity is generally pressurised air at up
to 10 bar although other gases such as Helium could be used.
Pressurisation may be achieved through a simple hand or foot operated
pump. Although other gases such as Helium would add to initial cost in
terms of the expense of the gas it may be possible to reduce overall
costs by having a reduced size heat engine having a higher frequency of
operation.
[0007] It will be understood that the external ambient air stream handles
all external heat transfer functions. After removing the heat from the
refrigerator's ambient side the air flow passes through an ambient side
of the engine stack 12 where it absorbs more heat and into the combustion
chamber where it oxidises the fuel. The
hot flue gases flow through the
engine's heat exchanger and cooking element providing necessary heat for
both and then out of the chimney as illustrated. As indicated above
aspects of the present invention may be utilised in a number of
situations in addition to those with regard to rudimentary open flames.
For example, aspects of the present invention may be utilised with a
domestic or industrial boiler which also creates heat as well as
electrical power. Such installations may be referred to as micro combined
heat and power or MCHP. In such circumstances heat is supplied from the
usual heat source which could typically be natural gas, oil propane etc.
The ambient heat exchanger in this case is water cooled, and the water is
then pumped around the house to heat the radiators by the usual method.
The stove hob is replaced by a second heat exchanger that condenses the
flue gases in the same way as a conventional condensing boiler. (i.e. the
stove function is removed) In this way, more energy is taken out of the
combustion gases and fed into the circulating water making the thermal
efficiency very high. The electricity generated is typically converted to
mains voltage. The electricity can then be used within the building, sold
back to the electricity provider or a combination of both.
[0008] Essentially aspects of the present invention require a heat source
to provide operation in order to generate electrical power. In such
circumstances electrical energy may be generated utilizing industrial
waste heat from a number of processes. It will be understood that many
industrial processes require heat for an operation. The heat is then
either lost to the environment or passed through heat exchangers for
re-use. A typical example is the brewing industry, where water needs to
be heated for sterilisation and then cooled to a temperature required for
fermentation.
[0009] In this embodiment, the cold water required for the process is
passed through the ambient heat exchanger and heats up, and the waste
(
hot) water passes through the hot heat exchanger and cools down.
(Neither the stove or radiant heat exchanger functions are used) the
difference in temperature again causes an acoustic resonance that is
converted to electricity using a transducer. In this case the transducer
could be a linear alternator, or other rotating generator and turbine
assembly.
[0010] In order to achieve the necessary heat transfer for the flue gas
the heat transfer to the acoustically oscillating air in the duct must be
understood. There is a potential to use an external heat transfer
function by utilising self circulating thermo-acoustic heat exchangers.
It will be understood that the functional parts as described above may be
constructed separately that is to say an electrical generation function
as depicted in FIG. 1 or refrigeration on its own or both. In either
respect it is necessary to provide a heat exchanger arrangement. This
heat exchanger should ideally allow a simple light weight construction
for transportation within rural and developing communities with limited
road or other transport infrastructure and also enable a compact
construction which avoids some of the in line linearity of the acoustic
engine arrangements described above with regard to FIG. 1 and FIG. 2.
[0011] In accordance with aspects of the present invention there is
provided a heat exchanger arrangement comprising a plurality of sheets
associated together to define a flow conduit, intermediate sheets of the
plurality of sheets having an aperture aligned and offset relative to
apertures in adjacent sheets in a stack to form an internal cavity
defined by the apertures as the conduit through the heat exchanger.
[0012] Typically, the conduit includes side-by-side passage segments with
a bend formed by apertures in succession.
[0013] Generally, the conduit provides a wave resonator tube. Typically,
the wave resonator is for a standing wave. Alternatively, the wave
resonator is for a travelling wave or stirling engine configuration.
[0014] Typically, the sheets are formed from stainless steel or a ceramic
or plastics material. Generally, the sheets are secured together through
brazing or diffusion bonding or super plastic forming or other fusion
bond. Possibly, the sheets are corrugated. Generally, the sheets are
separated by a spacer. Generally, the spacer is corrugated.
[0015] Generally, the sheets of material define separate flow paths for
heat exchange between fluids.
[0016] Generally, one part of the heat exchanger arrangement incorporates
fire tubes through which flames can pass.
[0017] Possibly, the cavity defines a pressure containment which may be
reinforced with strengthening members possibly of a corrugated form.
[0018] Also in accordance with aspects of the present invention there is
provided a thermo-acoustic engine formed by a stack of sheets associated
together to form a conduit as a resonance path; the conduit comprising
side-by-side passages with a bend formed by overlapping apertures in the
sheets.
[0019] Typically, a heat exchanger in accordance with aspects of the
present invention is incorporated within a stove.
[0020] Further in accordance with aspects of the present invention there
is provided a heat exchanger arrangement incorporating a conduit having a
curved aspect to define a heat radiation cavity having a plurality of
heat exchanger passages opposite the curved aspect, ends of the passages
including end hood interrupters to prevent direct heat radiation along
the heat exchanger passages.
[0021] Typically, each hood interrupter is flat and angular to a principal
axis of the heat exchanger passages. Alternatively, the hood interrupters
are curved. Generally, each hood interrupter extends substantially across
a respective width of a heat exchanger passage.
[0022] Also in accordance with aspects of the present invention there is
provided a stove comprising a heat exchanger as described above and a
hearth including a stove ring or similar support for a cooking
receptacle, and a source of heat whereby the heating is in thermal
association with the heat exchanger arrangement.
[0023] Embodiments of aspects of the present invention will now be
described by way of example only with reference to the accompanying
drawings in which:
[0024] FIG. 3 is a schematic illustration of a cross section through a
heat exchanger arrangement associated with a linear actuator in
accordance with aspects of the present invention;
[0025] FIG. 4 is a plan view of the heat exchanger as illustrated in FIG.
3;
[0026] FIG. 5 provides a schematic illustration of a first intermediate
sheet in accordance with aspects of the present invention;
[0027] FIG. 6 is a schematic illustration of a second intermediate sheet
in accordance with aspects of the present invention;
[0028] FIG. 7 is a schematic illustration of a bottom sheet in accordance
with aspects of the present invention;
[0029] FIG. 8 is a schematic isometric view of two sheets in accordance
with aspects of the present invention utilised to define a conduit;
[0030] FIG. 9 is a schematic illustration of a heat exchanger arrangement
in which heat is radiated towards passages of a heat exchanger;
[0031] FIG. 10 provides one embodiment with regard to avoiding straight
through heat radiance into passages in accordance with aspects of the
present invention; and,
[0032] FIG. 11 is a schematic illustration of an alternative arrangement
to avoid straight through heat radiance to heat exchanger passages in
accordance with aspects of the present invention.
[0033] As indicated above in order to create a thermo-acoustic engine with
a resonator it is necessary to provide effectively a closed duct with a
thermo-acoustic stack arranged to have heat exchangers to develop
expansion and compression alternately which can be picked up as acoustic
oscillations by a linear alternator. As indicated above what is required
is generally a closed pressurised volume of fluid which can be acted upon
by heat exchangers and in particular a
hot side and a cold side in order
to create the acoustic oscillations which can be picked up by the linear
alternator.
[0034] Provision of a suitable heat exchanger arrangement that includes a
conduit as resonance tube but which is lightweight and robust enough for
utilisation in rural environments would be desirable. It is known to
create heat exchangers in the form of stacks of plates with generally
correlations between the plates in order to define exchanger pathways
along which fluids to undertake heat exchange are presented. In such
circumstances, along one set of pathways a relatively
hot or relatively
cold fluid passes for heat exchange with an alternate cool or hot fluid
or simply a fluid to be utilised for heat release in a radiator
configuration or which requires heating. If an appropriate heat exchanger
arrangement can be provided it will be understood the heat exchanger
arrangement may be located within a basic stove configuration in order to
provide a basis for electrical power generation and/or a refrigeration
effect. The stove will simply provide a fire associated with a hot heat
exchanger end of the heat exchanger arrangement including fire tubes
which then extend up to a burner ring upon which a pot or kettle can be
presented. The flames can be generated through wood or another biofuel or
utilising if available natural gas or stored gas such as butane or
propane. The burner ring may simply be a mud stove with a ring of stones
to support a pot or kettle.
[0035] Previous problems with heat exchangers related to the relative
weight of the heat exchanger and with regard to incorporating acoustic
resonators to form thermo-acoustic as such resonators have a generally
linear in line configuration for the resonator tube filled with the
working fluid such as pressurised air. In other aspects of the present
invention a heat exchanger arrangement is provided which can incorporate
a conduit to act as the resonator tube but which can also create the
desired heat exchanger effects for utilisation in the configurations as
depicted in FIG. 1 or FIG. 2 above.
[0036] The cavity defining the resonator is a pressure confinement for the
pressurised fluid (air/helium etc) formed from relatively thin wall
materials at least relative to the pressure to be contained. Thus,
strengthening members are used which may be corrugated to improve their
effectiveness.
[0037] Referring to FIG. 3 and to FIG. 4 in which a heat exchanger
arrangement 31 is illustrated as a schematic cross section. As can be
seen the heat exchanger arrangement creates a conduit 35 which extends in
general hairpin loops with curved ends 30. In such circumstances the
length or width of the heat exchanger 31 with an integral half wave
resonator is reduced allowing easier operation and configuration within a
primitive stove. It will be understood the length does not need to be 1/4
or 1/2 wavelength. (although it can be this length) In a normal
Thermo-acoustic engine, there does need to be a resonator. In this
invention, the mass and compliance of the alternator form the resonant
component, thus reducing the duct length required.
[0038] The bent duct has two advantages: [0039] 1). It reduces cost and
the physical size by both folding the tubes over so that the engine
length is shorter than the tube length, and by minimising the area of
tube that has to contain pressure. (The section in the centre is common
to both front and back tubes so only has to contain differential
front/rear pressure rather than the full mean pressure) [0040] 2). It
allows for three configurations, depending on the termination between the
pipe that comes from the front of the speaker and the one that comes from
the rear. [0041] a). If the termination is blocked, then the engine is a
conventional standing wave engine with a cold bounce volume at the rear
of the speaker. [0042] b). If the termination is blocked, and two HHX's,
Stacks and AHX's are used, one on the front tube and one on the rear,
then a push pull TAE is formed. [0043] c). If the termination is a
restrictor, and the relative lengths of the tube are correctly designed,
then a travelling wave design is formed.
[0044] As indicated above generally the resonator comprises a half
wavelength resonator which operates at reduced frequencies. Thus, in
order to create a quarter wavelength standing wave with the resonator
tube 35 a length is required which may not be easily accommodated, if in
a straight line, within an acceptable stove configuration or size
envelope. By providing a bent conduit 35 to act as the resonator tube it
will be understood that the quarter wavelength can be achieved but in a
much shorter width or length for the stove. However, it is also necessary
to provide heat exchanger functions.
[0045] Before proceeding with further descriptions with regard to other
aspects of the present invention it will be appropriate to describe
operation of a radiant heat exchanger. The outside face 43 is typically
coated matt black so as to be a good absorber of radiant heat, and
surface 34 is reflective. The heat source 28 generally provides heat
through both radiation and convection, the gases pass though cavity 29
which is shaped to alter the velocity so that even heating of the face 43
occurs. Surface 43 heats up through a combination of direct heating
through convection and radiation from the heat source, and indirectly
from radiation reflected from surface 34. Heat passes through the end
face 43 from the outside to the inside through conduction in the
material. The inside face 43 is also typically coated matt black so as to
be a good radiator of heat. All other internal surfaces are reflective to
reduce heat flow back again to the outside. Heat exchanger matrices 81,
44 are typically coated matt black so as to be a good absorber of
radiated heat. The matrices 81, 44 absorb the radiation produced from the
face 43 and heat up the material. The acoustic gases pass through the
heat exchanger matrix pick up heat from the material through direct
conduction and convection.
[0046] In terms of stove operation generally an end 34 includes fire tubes
29 along which flames 28 pass to heat the end 34 in order to provide the
heat stimulus in accordance with aspects of the present invention. The
flames extend through the fire tubes 29 upwards through a stove ring 41
to allow heating of a cooking pot 42. The end 34 heats a curved surface
43 which in turn radiates heat towards a hot side heat exchanger shown
schematically as 44. A cold side of the heat exchanger 32 is also shown
schematically although in reality it will be appreciated that the heat
exchangers 32, 34 will be constructed either side-by-side of an acoustic
stack 100 including the working fluid contained within the conduit 35 to
create the acoustic oscillations which can be utilised by a linear
alternator 36 to generate electrical power in use. It will be understood
that typically in the order of at least 100 Watts may be created which
can be sufficient to provide lighting in a rural location using heat
energy from a primitive stove.
[0047] The above configuration for the heat exchanger 31 is desirable but
it is also necessary to enable easy construction of this heat exchanger
31 configuration. In accordance with aspects of the present invention
such an approach is achieved by creating stacks of plates having
apertures aligned and offset with respect to each other in order to
create the conduit 35. As will be described later with regard to FIGS. 4
to 7 generally layers or sheets of material are arranged in a stack
side-by-side with spacers in the form of corrugations to create the heat
exchanger paths necessary in accordance with aspects of the present
invention. In such circumstances by creating sheets of material which
have apertures which progressively form a cavity it will be understood
the conduit 35 can be provided.
[0048] In such circumstances the stacks of sheets of material will be
presented with spacer corrugations between and then utilising standard
diffusion bonding or forming techniques a conduit 35 as a cavity within
heat exchanger 31 can be created. It will be understood that where
corrugations are utilised as flow pathways then where these corrugations
extend to the sides of the conduit 35 it will be necessary to plug or
close the corrugations if required.
[0049] Once the conduit 35 is formed it will be understood that sides of
the heat exchanger 31 will typically be sealed with an external flat
plate 50 to further strengthen the heat exchanger 31 arrangement.
[0050] In use the linear alternator 36 and its moveable armature mass 39
will be sealed within the arrangement as required. However, as with the
end 34 it may be possible to construct a separable part which can be
removed from a conduit part to allow access to the linear alternator 36
for maintenance and repair. However, such an arrangement will require
generally seals at the surfaces between the abutting parts and such seals
will need to contain the working fluid pressurisation within the conduit
35 acting as the acoustic wave resonator. Such seals may add to cost and
introduce unreliability. Nevertheless, as with the whole heat exchanger
arrangement, it may be possible to encase the whole within a mud or other
mound which will add to the seal efficiency of a stove formed in
accordance with aspects of the present invention. It will be understood
that provided the fire tubes 29 at the end 34 are open within a mud mound
it will be possible to create a stove arrangement in which the heat
exchanger is contained within that mud mound for further operational
efficiency and thermal insulation.
[0051] FIGS. 5 to 8 provide schematic illustrations of sheets and assembly
in order to create stacking for heat exchangers and an acoustic stack in
accordance with aspects of the present invention. Thus, an upper sheet 51
includes an aperture 52 below and next to this sheet 51 a further sheet
61 will be located typically with a space in the form of a corrugation 63
between the sheets 51, 61. In order to create the conduit a cut-out or
aperture 62 is provided for alignment with but offset from the aperture
52 in order to generate and create a cavity internal to the heat
exchanger which comprises a series of overlapping but at least partially
aligned apertures 52, 62 to create the conduit path internally within the
heat exchanger in accordance with aspects of the present invention.
Generally, a large number of sheets will be created in a stack such that
the conduit is formed by the apertures within intermediate sheets of the
heat exchanger. As indicated above the conduit in accordance with
particular aspects of the present invention is utilised as the resonance
tube and will be constructed generally with a folded over configuration,
that is to say with passages generally side-by-side with a curved ends
connecting the passages and an acoustic stack at an intermediate
position.
[0052] FIG. 8 illustrates sheets 71, 72, 73 arranged in a stack with
spacers in the form of corrugations 74, 75 generally in a perpendicular
or normal relationship to each other separating the sheets 71, 72 and 72
and 73 respectively. The corrugations allow definitions of heat exchanger
tubes for utilisation in accordance with aspects of the present
invention. As can be seen these sheets 71, 72, 73 through respective
apertures create a conduit path 76 whilst the sheets 71 to 73 in
association with the corrugation spacers 74, 75 create heat exchanger
matrices for utilisation.
[0053] By the above approach a heat exchanger arrangement in accordance
with aspects of the present invention can be designed for greater
suitability for combination with a linear actuator for electrical power
generation. The heat exchanger is of a robust construction comprising a
number of sheets of material to create the heat exchanger matrices whilst
having the capability of creating a conduit for the resonance cavity for
a standing wave or a travelling wave (stirling engine type arrangement)
for electrical power generation through a linear actuator.
[0054] By the above approach generally thinner sheet materials can be used
which are reinforced by the spacer corrugations. Furthermore, as the
construction can be achieved through diffusion bonding or similar
techniques local fabrication and/or transportation will be more
convenient. It will also be understood that material costs will typically
be a significant factor with respect to acceptability in developing
countries and utilisation of thinner materials with a reduced material
content may then be more acceptable.
[0055] As indicated above application of heat exchangers in accordance
with aspects of the present invention has particular applicability with
regard to provision of stoves for developing world locations. Thus, an
open flame such as a wood fire or biomass burner or gas (natural, butane
or propane) supply may be used through a hob or stove ring support to
cook. The heat from the flames can then be utilised in the heat exchanger
in accordance with aspects of the present invention to create the
acoustic oscillations through thermal processes which are then utilised
to generate electrical power and where appropriate possibly cooling
effects as described above with regard to FIG. 2. The flames of the open
fire utilised for cooking act as the driver for such oscillations
creating electrical power or cooling effects through appropriate heat
exchanger assemblies.
[0056] It is known that above 500.degree. C. the principal form of heat
transfer is through radiation. In the configuration as depicted in FIG. 3
it will be understood that the curved surface 43 in such circumstances
will radiate heat towards the heat exchanger 44. The heat exchanger 44
will have open heat exchanger or acoustic stack tubes at an opposed
surface 81. Thus, it is possible for the radiated heat to pass directly
through the passages defined extending from the opposed end 81 and
therefore reducing heat exchange capabilities with regard to the heat
exchanger arrangement. Such a configuration is depicted in FIG. 9 in
which the curved surface 43 provides heat radiation in the direction of
arrowheads 82 towards open ends of heat exchanger passages or tubes 83 it
will be understood that if the radiated heat in the direction of
arrowheads 82 is in direct alignment or only slightly misaligned the
radiated heat may pass directly through the tubes 83. In such
circumstances some heat exchange to the heat exchanger matrix provided by
the tubes 83 will be lost.
[0057] In order to improve efficiency ends of heat exchanger tubes 83
incorporate heat radiance interference hoods or cap elements which extend
at least partially across the open heat exchanger tubes. FIG. 10 and FIG.
11 illustrate alternative embodiments of interrupter hoods or caps in
accordance with aspects of the present invention. In such circumstances
heat exchanger tubes 93 as depicted in FIG. 10 has angular flat
interference hoods or caps 94 which extend partially across the width 95
of the tubes 93 such that incident heat radiation in the direction of
arrowheads 92 cannot pass directly along the tubes 93 without engaging
the interrupter hoods or caps 94 for heat exchange.
[0058] An alternative as depicted in FIG. 11 is to have curved interrupter
hoods or caps which again extend preferably substantially across the
tubes to prevent direct passage of heat radiance along the tubes without
heat exchange. In such circumstances again heat exchanger tubes 103 have
interrupter hoods or caps 104 to prevent direct radiance heat in the
direction of arrowheads 102 passing along the tubes 103 without heat
exchange.
[0059] It will be understood that the higher the heat differentials then
typically the greater the thermal acoustic oscillations which can be
created within the working fluid of the thermo-acoustic engine utilised
for electrical power generation through a linear actuator or to provide
cooling effects driven by the heat from a wood burning or similar open
flamed fire for cooking.
[0060] The features of aspects of the present invention as described above
are particularly applicable to providing a compact lightweight stove
chassis for developing world situations. As indicated above the heat
exchanger part may be constructed with the conduit 30 formed by stacks of
sheets or plates of material with appropriate apertures in order to
create the heat exchangers whilst having a resonant tube for generating
thermo-acoustic oscillations. Normally, a portion of the stack creating
the heat exchangers and the conduit for the resonance tube will also
accommodate mountings for the linear actuator but as an alternative a
further element may be secured to the side of the heat exchanger to allow
access to the linear alternator when required but in such circumstances
it will be necessary to provide seals which can withstand the working
fluid pressure and this may be problematic in use. With regard to the
fire end 34 of the stove it will be understood that this may be attached
to the stack of plates or sheets through an appropriate mechanism.
Clearly, incorporating fire tubes this end 34 (FIG. 3) may be subject to
more intense wear and tear in use and therefore there should be the
potential for replacement. The end may be formed from cast iron or clay
or otherwise provided good heat exchange to the heat exchanger 31 matrix
and core created in accordance with aspects of the present invention can
be achieved.
[0061] Although described above with regard to open flames it will be
appreciated that other sources of heating such as for utilisation in
combined heating and power situations where the heat is provided by a gas
or electric boiler or through geothermal or other temperature
differentials could be utilised with respect to aspects of the present
invention in a heat exchanger arrangement where thermal acoustic
oscillations are utilised to create electrical power. Essentially what is
required to create the thermo-acoustic oscillations is a large
temperature differential and in such circumstances within industries such
as brewing where there are high temperature differentials between the
brewing processes for certain process stages and cooling processes it
will be possible to create thermo-acoustic oscillations which once
generated can be utilisable within resonance tubes, whether standing wave
or travelling wave (stirling engine) configurations in order to recover
electrical power through a linear actuator.
[0062] Modifications and alterations to aspects of the present invention
will be appreciated by a person skilled in the technology. Thus, for
example as described above through appropriate couplings respective
further heat exchangers can be added to the structure as illustrated in
FIG. 3 to create a cooling effect utilising the thermo-acoustic
oscillations as described above in FIG. 2 with a folded conduit to act as
the acoustic pathway for a cooling effect. Folding of a conduit creating
the acoustic path for resonance reduces the length of the arrangement to
allow provision of electrical power generation through a linear
alternator.
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