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| United States Patent Application |
20110185679
|
| Kind Code
|
A1
|
|
Olander; Brian D.
|
August 4, 2011
|
Meshwrap Dispensing Mechanism for Round Balers
Abstract
A wrapper dispensing mechanism for round balers includes a feed roller
shiftable generally toward and away from a baling element of a bale
forming mechanism so as to be selectively brought into and out of
engagement with the baling element. The feed roller is driven by the
baling element when the feed roller is in engagement with the baling
element, with the feed roller and the baling element cooperatively
defining a temporary nip therebetween during engagement. The feed roller
is disposed to at least partially vertically support the roll of supply
material thereon. A method of dispensing wrapping material from a supply
roll includes supporting the supply roll at least partially on a feed
roller, shifting the feed roller into engagement with the baling element
to create a temporary nip therebetween and drive the feed roller, and
driving the baling element while the feed roller is in engagement
therewith.
| Inventors: |
Olander; Brian D.; (Hesston, KS)
|
| Assignee: |
AGCO CORPORATION
Duluth
GA
|
| Serial No.:
|
085103 |
| Series Code:
|
13
|
| Filed:
|
April 12, 2011 |
| Current U.S. Class: |
53/399 |
| Class at Publication: |
53/399 |
| International Class: |
B65B 11/00 20060101 B65B011/00 |
Claims
1. A method of dispensing wrapping material from a supply roll for
wrapping a formed bale during a bale wrapping cycle in a round baler
having a bale forming mechanism defining a baling chamber and including a
baling element that moves toward an access opening defined in the baling
chamber, said method comprising the steps of: supporting the supply roll
at least partially on a feed roller; shifting the feed roller into
engagement with the baling element to create a temporary nip
therebetween; and driving the baling element while the feed roller is in
engagement therewith and a stretch of the wrapping material is captured
within the nip to rotate the feed roller and the supply roll in order to
pay out the wrapping material.
2. In the method as claimed in claim 1; and braking the feed roller to at
least slow its rotation and increase tension in the wrapping material
downstream of the feed roller to provide a tighter wrap around the bale.
3. In the method as claimed in claim 1; shifting the feed roller out of
engagement with the baling element; and cutting the wrapping material at
a position downstream from the temporary nip with respect to the normal
direction of travel of the wrapping material during the wrapping cycle.
4. In the method as claimed in claim 3, said cutting step including
contacting the wrapping material with a movable arm to deflect the
wrapping material against a transverse knife.
5. In the method as claimed in claim 4, said transverse knife being
rigidly fixed to structure of the baler so as to be stationary with
respect to the movable arm.
6. In the method as claimed in claim 1, said supporting step including
supporting the supply roll at least partially on the upwardly facing
concave surface of an arcuate platform to bias the supply roll toward the
feed roller.
7. In the method as claimed in claim 1, said feed roller being the only
roller providing support for the supply roll.
8. In the method as claimed in claim 1, said feed roller being
freewheeling so as not to be rotated unless disposed in engagement with
the baling element.
9. In the method as claimed in claim 1, said bale forming mechanism
comprising a set of belts arranged in such a manner as to define the
baling chamber and the access opening to the baling chamber, said baling
element comprising at least one of the belts.
10. In the method as claimed in claim 1, said wrapping material
comprising meshwrap.
Description
RELATED APPLICATION
[0001] This is a divisional of application Ser. No. 12/365,077 filed Feb.
3, 2009, which is hereby incorporated in its entirety by reference
herein.
TECHNICAL FIELD
[0002] The present invention relates generally to a wrapper dispensing
mechanism for paying out wrapping material into a baling chamber of a
round baler to wrap a formed bale during a bale wrapping cycle. More
specifically, the present invention concerns a wrapper dispensing
mechanism with a supply roll of wrapping material that is at least
partially supported on a feed roller that is shiftable into and out of
engagement with a portion of a baling element, where engagement with the
baling element drives the feed roller.
BACKGROUND
[0003] Farmers typically use a machine, such as a round baler, to collect
crop materials from a windrow and form the crop materials into a bale for
easier transport or storage. In such a machine, it is generally known in
the art to wrap a formed bale (with material such as meshwrap, twine, or
the like) in order to keep the formed bale intact. Commonly, such
wrapping material is supplied from a mechanism associated with the baler,
and is moved into the baling chamber from a source during a wrapping
cycle.
[0004] Conventionally, the materials used for wrapping a bale are
lightweight and flimsy, making them highly susceptible to being affected
by factors such as wind, static electricity, and the like, as the
material is fed into the baling chamber. Although such factors may be
relatively inconsequential to other baling operations, they can present
the potential of causing the wrapping material to be misdirected or
caught upon some part of the baler disposed along the path of travel of
the material into the chamber. For example, even slight winds can blow
meshwrap material off course such that continued feeding of the material
will cause the meshwrap to accumulate in undesirable areas.
[0005] Traditionally, obstacles to smooth and effective feeding of
wrapping material from a source into the chamber are present in both the
area of travel between the source and the feeding mechanism, and between
the feeding mechanism and the inlet into the baling chamber, at which
point the material is typically grasped by the bale, reducing the
likelihood of any further wayward movement problems. For example wrapper
dispensing mechanisms are often spaced some distance from the baling
chamber, such as along a rear wall of the baler, requiring an apparatus
for initially feeding the wrapping material to point at which it is
grasped by the bale or bale forming mechanism. Similarly, the source of
wrapping material is often stored some distance away from the feeding
apparatus, such that a supply roll can be more easily loaded or unloaded
into the baler, presenting additional areas where the wrapping material
can be undesirably disturbed from its intended course.
[0006] The areas within the baler where wrapping material can become
disassociated with its intended path of travel, or moved off course by
external forces, have historically presented numerous problems in getting
the wrapping material smoothly fed into the baling chamber. The prior art
does not include a wrapper dispensing mechanism where the source roll is
stored in a supporting relationship in contact with a feed roller that is
itself shiftable into and out of engagement with the baling elements of
the apparatus, virtually eliminating areas where the wrapping material
can become disassociated with its intended path of travel.
SUMMARY
[0007] The present invention provides a wrapper dispensing mechanism for
round balers that includes a feed roller shiftable generally toward and
away from a baling element of a bale forming mechanism so as to be
selectively brought into and out of engagement with the baling element.
The feed roller is driven by the baling element when the feed roller is
in engagement with the baling element, with the feed roller and the
baling element cooperatively defining a temporary nip therebetween during
engagement. The feed roller is configured to at least partially
vertically support the roll of supply material thereon.
[0008] As the feed roller is brought into engagement with the baling
element, and thus begins to rotate, the supporting relationship between
the feed roller and the supply roll is maintained, which helps turn the
supply roll. Such cooperative rotation between the feed roller and the
supply roll reduces tension in the wrapping material, particularly during
the initial stages of a wrapping cycle. The path of an initial length of
wrapping material is consequently positively controlled by contact with
the feed roller during shifting of the feed roller between a first
position, spaced away from the baling elements, and a second position,
disposed in engagement with the baling element.
[0009] Positive control of the initial length of wrapping material helps
to drastically reduce areas where the wrapping material could possibly
become disassociated with its intended path of travel from the supply
roll into the baling chamber. This reduces the potential for problems
associated with wrapping material not feeding properly.
[0010] This summary is provided to introduce a selection of concepts in a
simplified form that are further described below in the detailed
description of the preferred embodiments. This summary is not intended to
identify key features or essential features of the claimed subject
matter, nor is it intended to be used to limit the scope of the claimed
subject matter.
[0011] Various other aspects and advantages of the present invention will
be apparent from the following detailed description of the preferred
embodiments and the accompanying drawing figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] A preferred embodiment of the present invention is described in
detail below with reference to the attached drawing figures, wherein:
[0013] FIG. 1 is a left side elevational view of a round baler having a
wrapper dispensing mechanism constructed in accordance with the
principles of the present invention, with various baler components
removed to reveal internal details of construction of the baler;
[0014] FIG. 2 is an enlarged, isometric view of a portion of the wrapper
dispensing mechanism shown in FIG. 1;
[0015] FIG. 3 is an enlarged, fragmentary, rear elevational view of a left
side portion of the wrapper dispensing mechanism;
[0016] FIG. 4 is an enlarged, fragmentary, rear elevational view of a
right side portion of the wrapper dispensing mechanism, similar in many
respects to FIG. 3, but illustrating the other side portion of the
mechanism;
[0017] FIG. 5 is an enlarged, fragmentary, right side elevational view of
the wrapper dispensing mechanism, with the cover of the wrapping
mechanism being removed to illustrate, among other things, movable
structure of the mechanism;
[0018] FIG. 6 is an enlarged, fragmentary, right side elevational view of
the wrapper dispensing mechanism, similar in many respects to FIG. 5, but
with the cover and right sidewall of the wrapping mechanism being removed
to illustrate, among other things, the configuration of the mechanism
when in a first position;
[0019] FIG. 7 is an enlarged, fragmentary, left side elevational view of
the wrapper dispensing mechanism, similar in many respects to FIG. 6, but
illustrating the other side of the mechanism, with the cover and left
sidewall of the wrapping mechanism being removed to illustrate, among
other things, the configuration of the mechanism with a supply roll
supported thereon when in a first position;
[0020] FIG. 8 is an enlarged, fragmentary, left side elevational view of
the wrapper dispensing mechanism, similar in many respects to FIG. 7, but
with additional components removed to illustrate, among other things, the
configuration of the mechanism with a supply roll supported at least
partially on a feed roller;
[0021] FIG. 9 is an enlarged, fragmentary, left side elevational view of
the wrapper dispensing mechanism, similar in many respects to FIG. 7, but
illustrating the configuration of the mechanism with a supply roll
supported thereon when shifted into a second position engaged with a belt
of the bale forming mechanism to define a temporary nip therebetween;
[0022] FIG. 10 is an enlarged, fragmentary, left side elevational view of
the wrapper dispensing mechanism, similar in many respects to FIG. 9, but
with additional components removed to illustrate, among other things, the
configuration of the mechanism with a supply roll supported at least
partially on the feed roller when the feed roller is shifted into a
second position engaged with a belt of the bale forming mechanism to
define a temporary nip therebetween; and
[0023] FIG. 11 is an enlarged, exploded, isometric view of the portion of
the wrapper dispensing mechanism shown in FIG. 2, but illustrating
individual components comprising the mechanism.
[0024] The drawing figures do not limit the present invention to the
specific embodiments disclosed and described herein. The drawings are not
necessarily to scale, emphasis instead being placed upon clearly
illustrating the principles of the preferred embodiment.
DETAILED DESCRIPTION
[0025] The present invention is susceptible of embodiment in many
different forms. While the drawings illustrate, and the specification
describes, certain preferred embodiments of the invention, it is to be
understood that such disclosure is by way of example only. There is no
intent to limit the principles of the present invention to the particular
disclosed embodiments.
[0026] With initial reference to FIG. 1, a round baler 20 selected for
purposes of illustration generally includes a chassis or frame 22 that is
supported for travel by a pair of ground engaging wheels 24 (only one
wheel being shown in the drawing figures). A tongue 26 projects forwardly
from chassis 22 for connection with a towing vehicle (not shown). It is
noted that all reference to front/rear or left/right orientation of baler
20 and components thereof is made from the reference point of standing
behind baler 20 and looking forward in the direction of travel. Chassis
22 carries a pair of upright, laterally spaced sidewalls 28, 30 (see
FIGS. 5 and 6) that cooperate to define a space within which bale forming
and bale wrapping operations may be carried out as baler 20 is advanced
across a field.
[0027] Sidewalls 28, 30 present stationary forward portions fixed to
chassis 22 and rearward portions swingably attached to forward portions
at an elevated pivot (not shown). Rearward portions of sidewalls 28, 30
cooperatively define a tailgate 32 that is swingable between an open
discharge position (not shown), in which tailgate 32 is sufficiently
raised to allow a completely formed to bale to be discharged from baler
20, and a closed baling position (as illustrated), in which the bale
forming and wrapping operations are performed.
[0028] In the illustrated embodiment, baler 20 includes a bale forming
mechanism 34 that comprises a number of rolls and belts that cooperate
with sidewalls 28, 32 to define an internal baling chamber 36 that
assumes different shapes and sizes throughout the bale forming cycle. In
this respect, illustrated round baler 20 is a so-called "variable
chamber" belt-type machine, wherein baling chamber 36 is initially
relatively small, and then grows progressively larger as the bale
increases in diameter within baler 20. It will be appreciated, however,
that the principles of the present invention are also applicable to a
"fixed chamber" machine (not shown) in which the dimensions of a baling
chamber are at least substantially constant throughout the baling cycle,
with the diameter of such a chamber corresponding substantially with the
diameter of a full-size bale.
[0029] With the foregoing general explanation in mind, bale forming
mechanism 34 of illustrated baler 20 comprises a plurality of laterally
extending, stationary rolls, including a lower drive roll 38, an upper
drive roll 40, and a plurality of idler rolls 42, 44, 46, 48, 50, 52, 54,
56, 58, 60, 62, and 64. It is noted that a subset of the idler rolls
42-56 are stationary with respect to their position relative to baler
frame 22, while another subset of the idler rolls 58-64 are mounted to
swingable structure that is discussed in more detail below. It is also
noted that additional rolls, such as a trash clearing roll (not shown) or
an offsetting roll (not shown) could be incorporated into bale forming
mechanism 34 without departing from the teachings of the present
invention.
[0030] Stationary rolls 42-56 are arranged between sidewalls 28, 30 in a
generally circular pattern (when viewed from the left side shown in FIG.
1) for guiding a plurality of laterally spaced endless belts 66 as belts
66 are driven linearly during bale formation and wrapping. While bale
forming mechanism 34 of the depicted embodiment is made up of a plurality
of belts 66, alternative baling elements, such as a single belt or a
plurality of rollers (not shown) could alternatively be used in a baler,
as will be understood by one of ordinary skill in the art, without
departing from the teachings of the present invention.
[0031] Bale forming mechanism 34 further includes a belt guiding or
retaining assembly 68 having a pair of vertically swingable arms 70 (with
only the right arm being shown in FIG. 1) located inside baler 20
adjacent sidewalls 28, 30. Arms 70 support a pair of idler rolls 62, 64
in a position to directly overlie the bale during its formation within
baling chamber 36. In addition, arms 70 are yieldably biased downwardly
so that rolls 62, 64 exert pressure against the top of the bale as it is
being formed. It will be noted that belts 66 wrap under lower drive roll
38, over relatively large idler roll 56, and under idler roll 54 to
present a pair of opposed, front and rear belt stretches 72, 74 that
cooperate with sidewalls 28, 30 to define baling chamber 36.
[0032] In addition, belts 66 are confined between retaining idler rolls
62, 64, and extend upwardly therefrom to wrap around relatively large
idler roll 56, whereby vertical belt stretches 72, 74 converge toward one
another as idler rolls 62, 64 are approached. Although not illustrated in
detail, it will be appreciated by one of ordinary skill in the art that
baling chamber 36 consequently initially assumes a generally vertical,
triangular configuration when baling chamber 36 is empty and arms 70 are
in their lowermost position. When drive rolls 38 and 40 are rotated in a
clockwise direction (as oriented in the illustration of FIG. 1), front
belt stretch 72 moves in a downward direction, while rear belt stretch 74
moves in an upward direction, when baling chamber 36 is empty at the
beginning of a new bale forming cycle.
[0033] A slack control arm assembly 76 located in the upper front portion
of baler 20 includes a pair of vertically swingable arms 78 (with only
the right arm being shown in FIG. 1). Arms 78 support the other pair of
movable idler rolls 58, 60. As will be readily appreciated by one of
ordinary skill in the art upon review of this disclosure, slack control
assembly 76 controls the amount of slack paid out to belts 66 as the bale
grows within baling chamber 36.
[0034] Baling chamber 36 is open at the bottom to present a baling chamber
inlet 80 defined generally between a starter roll 82 and idler roll 54.
Baling chamber 36 is obviously located well above and off of the ground.
Therefore, some pickup mechanism must be provided for picking up crop
material as baler 20 moves across the field and for delivering the crop
material into baling chamber 36. In the illustrated embodiment, baler 20
is constructed in accordance with the principles of open throat, vertical
chamber baling, such that incoming crop material is not subjected to any
significant compression until it passes through inlet 80 and is fully
received within baling chamber 36. Thus, the part of the crop flow path
upstream from baling chamber 36 is open and non-compressive, and may be
described as an open throat 84 through which the picked up crop material
passes on its way to baling chamber 36.
[0035] Although not illustrated in detail, it will be readily appreciated
by one of ordinary skill in the art that baler 20 preferably includes a
pickup header 86 having a standard resilient rotary rake time assembly
for picking crop material up off of the ground. If desired, the rake time
assembly selected for use may be wider than baling chamber 36 in a
direction transverse to the path of travel of baler 20, in which case
baler 20 is preferably provided with the center-gathering stub augers, as
will be understood by one of ordinary skill in the art upon review of
this disclosure. In addition, pickup header 86 may include a rigid tooth
feeder positioned between the rake time assembly and chamber inlet 80 for
delivering crop material from the rake time assembly into baling chamber
36 during successive stuffing strokes.
[0036] Power for operating various components of baler 20 can be delivered
by a drive line (not shown) associated with tongue 26. A front end of
such a drive line can be adapted for connection to a power takeoff shaft
(not shown) of the towing vehicle, while a rear end of the drive line can
be coupled with a gearbox 88 mounted to chassis 22. Gearbox 88 is coupled
with the various drives for the baler components in a conventional
manner, as will be readily appreciated by one of ordinary skill in the
art. Additional details of an exemplary round baler, such as baler 20,
are disclosed in U.S. Pat. No. 6,050,052 ("the '052 patent"). The '052
patent, which has the same assignee of record as the present application,
is hereby incorporated by reference in its entirety into the present
specification to the extent not inconsistent with the present disclosure.
[0037] Once the bale of crop material reaches its full size, as
illustrated in FIG. 1 and referenced by the numeral 90, it is desirable
that bale 90 be tightly wrapped before being discharged from baling
chamber 36. Thus, baler 20 further broadly includes a wrapping apparatus
92 for wrapping formed bale 90 with a wrapping material 94 once the bale
forming cycle has been completed. While formed bale 90 is illustrated as
being fully formed, it is also possible to wrap a partially formed bale
(not shown) with wrapping apparatus 92 without departing from the
teachings of the present invention.
[0038] Wrapping apparatus 92 is disposed at the rear of baler 20 and,
consequently, wrapping material 94 that is dispensed by wrapping
apparatus 92 must travel forwardly to a baling chamber access opening
(chamber inlet 80 in the illustrated embodiment, although an alternative
opening could be used without departing from the teachings of the present
invention) before it can wrap around formed bale 90. A pan 96 extends
generally between a rearwardmost belt stretch 98 and idler roll 54. Pan
96 is spaced slightly below belts 66 as they travel from idler roll 50,
past idler roll 52, and to idler roll 54, such that forwardly moving
belts 66 convey wrapping material 94 along pan 96.
[0039] Bale wrapping apparatus 92 generally includes a housing 100 that
contains wrapping material 94 and a wrapper dispensing mechanism 102 for
paying out lengths of wrapping material 94 during the bale wrapping
cycle. The lateral boundaries of housing 100 are defined by a pair of
sidewalls 104, 106 that are attached to the rear of tailgate 32. The rear
boundary of housing 100 is defined by a rear wall 108 that can be opened
to provide access to the interior of housing 100.
[0040] Within housing 100, a roll of supply material 110 is supported and
provides a source of wrapping material 94 for the bale wrapping cycle, as
is described in more detail below. As shown in FIG. 1, a spare roll of
supply material 112 can also be stored within housing 100. Spare roll 112
is supported on a two-part cradle 114 that is carried by a transverse
member 115 (FIG. 2) operably fixed at its opposite ends to sidewalls 104,
106.
[0041] Roll of supply material 110 is cooperatively supported by a feed
roller 116 and a platform 118. As shown particularly in FIG. 8, feed
roller 116 and platform 118 each at least partially vertically support
roll of supply material 110, with feed roller 116 and roll of supply
material 110 defining a nip 117 therebetween. Platform 118 is operably
secured to structure of housing 100 to be fixed relative thereto. In the
illustrated embodiment, platform 118 presents an arcuate shape, such that
roll of supply material 110 is supported on a concave surface 120.
[0042] Feed roller 116 comprises an inner core 122 and an outer layer 124.
In one embodiment, inner core 122 is formed of a non-compressible
material, such as steel, while outer layer 124 is formed of a
compressible material, such as rubber, configured for frictional
engagement with roll of supply material 110. In the illustrated
embodiment, it is noted that feed roller 116 consists of a single
cylindrical member and is the only feed roller of wrapper dispensing
mechanism 102, although additional feed rollers (not shown) could be used
in an alternative embodiment without departing from some aspects of the
present invention.
[0043] With continued reference to FIG. 8 and also to FIG. 11, a hold down
assembly 126 is operably attached to housing 100 and is configured to
press against roll of supply material 110 to bias roll of supply material
110 forwardly and downwardly where it is cooperatively supported by feed
roller 116 and platform 118. Hold down assembly 126 broadly includes a
pair of spaced arms 128, a contact rod 130 spanning one end of arms 128
and operably fixed thereto, a handle 132 fixed to rod 130, and a tube 133
fixed to and spanning the opposite ends of arms 128. Hold down assembly
126 is made pivotable about an axis extending through tube 133 by a pair
of stub pivots 134 projecting into opposite ends of tube 133. The bias
exerted by hold down assembly 126 can be due to the weight of assembly
126 or an additional external force, such as that provided by a biasing
cylinder 135 shown in FIGS. 2 and 6.
[0044] Feed roller 116 is supported on a rockable swing frame 136 that is
pivotally supported by sidewalls 104, 106 for fore-and-aft swinging
movement about a transverse axis 138. Pivotable frame 136 allows feed
roller 116 to shift between a first, belt-disengaged position, shown in
FIGS. 7 and 8, and a second, belt-engaged position, shown in FIGS. 9 and
10. Pivotal frame 136 is operably interlinked with a movable arm 140,
which itself pivots about a transverse axis 142. In the illustrated
embodiment, the operable link between pivotal frame 136 and movable arm
140 comprises a pair of cam follower projections 144 that extend
outwardly from opposite, left and right sides of frame 136 and are
received within respective cam slots 146 defined within movable arms 140,
such that movement of arms 140 causes frame 136 to shift between the
first and second positions. Movable arms 140 are driven by positioning
device 148 connected to one of the arms. In the illustrated embodiment,
the positioning device is in the form of a piston mechanism 150 that is
positioned by a controller (not shown), although other forms are within
the ambit of the present invention.
[0045] Adjacent their forward ends, arms 140 are structurally tied
together by a transverse member 166 so that arms 140 move as a unit when
cylinder 150 is operated. A stiff, upstanding, plate-like curtain 168
extends upwardly from a pivotal connection 167 with arms 140 adjacent
their forward ends and moves therewith to control (open and close) access
between the interior of housing 100 and the interior of baling chamber
36. The upper end of curtain 168 bears against and slides along structure
at the rear of the baler during such up and down movement.
[0046] With respect now to FIGS. 9 and 10, it can be seen that when feed
roller 116 is in the second position, it is in engagement with
rearwardmost belt stretch 98, creating a temporary nip 151 therebetween.
A length of wrap material 152 extends from roll of supply material 110,
around a peripheral portion of feed roller 116 (defined between the nip
117 and the temporary nip 151), and is pulled downstream by rearwardmost
belt stretch 98 along pan 96 and into chamber inlet 80 where it wraps
around fully formed bale 90, as will be readily appreciated by one of
ordinary skill in the art upon review of this disclosure.
[0047] During paying out of wrapping material 94, roll of supply material
110 rotates in a clockwise direction as viewed in FIG. 10, while feed
roller 116 rotates in a counterclockwise direction. In the illustrated
embodiment, feed roller 116 is freewheeling, such that roller 116 is not
rotationally driven unless it is in contact with rearwardmost belt
stretch 98 when feed roller 116 is in the second position. In this way,
rotation of feed roller 116 moves at the same speed as belt stretch 98,
helping to eliminate back feeding problems.
[0048] Once length of wrap material 152 has been brought into contact with
belt stretch 98, such that wrapping material 94 is being paid out into
baling chamber 36, it is possible to move feed roller 116 from the second
position to an intermediate position (not shown), whereby the downstream
engagement between wrap material 94 and belts 66 continues to pull
wrapping material 94 from supply roll 110 around feed roller 116. Such
movement of feed roller 116 can be controlled by actuating positioning
device 148 to rock frame 136 into the intermediate position. A braking
assembly 154 can be brought against feed roller 116 in the intermediate
position to at least slow, or completely stop, its rotation and increase
tension of the wrapping, such as is discussed below.
[0049] In order to increase tension of wrapping material 94 being paid out
by wrapper dispensing mechanism 102, braking assembly 154 can be
incorporated to slow (or completely stop) rotation of feed roller 116. As
shown in FIG. 10, braking assembly 154 comprises mounting structure 156
pivotally attached to the lower end of swing frame 136 and a friction
block 158 fixed to structure 156. A compression spring 159 yieldably
biases structure 156 in a clockwise direction (when viewing FIG. 10) to
maintain block 158 in pressing contact with outer layer 124 of feed
roller 116. It is specifically noted alternative braking assemblies, or
no braking assembly at all, can be incorporated into wrapper dispensing
mechanism 102 without departing from the teachings of the present
invention.
[0050] At the conclusion of a wrapping cycle, a cutting assembly 160
functions to sever wrapping material 94 such that fully formed and
wrapped bale 90 may be removed from baler 20 so that formation of a new
bale may begin. In the illustrated embodiment, with particular attention
to FIGS. 7 and 8, cutting assembly 160 includes a transverse knife 162
attached to mounting structure 164 that serves to fix knife 162 relative
to sidewalls 104, 106 of housing 100. The transverse member 166 of
movable arms 140 is configured to deflect a portion of wrapping material
94 against knife 162 to sever wrapping material 94 as arms 140 and frame
136 move into the first position. The position of knife 162 within
housing 100 causes wrapping material 94 to be severed at a position
downstream from temporary nip 151 created when arms 140 and frame 136 are
in the second position, as shown in FIGS. 8 and 9.
[0051] The operation of wrapper dispensing mechanism 102 and a method of
dispensing wrapping material 94 from supply roll 110 for wrapping formed
bale 90 during a bale wrapping cycle in round baler 20 should be apparent
from the foregoing description and, therefore, will be described here
only briefly. Fully formed bale 90 is constructed by bale forming
mechanism 34 within baling chamber 36 of round baler 20 in the usual
manner, as will be readily appreciated by one of ordinary skill in the
art. Baling chamber 36 includes baling element 66 that moves toward
chamber inlet 80 and is used to pay out wrapping material 94 into baling
chamber 36.
[0052] Supply roll 110 is supported at least partially on feed roller 116,
with feed roller 116 being shiftable into and out of engagement with
baling element 66 (second and first positions, respectively) to create
temporary nip 151 therebetween. Engagement between feed roller 116 and
moving belt stretch 98 drives feed roller 116 to rotate feed roller 116
and supply roll 110 to pay out wrapping material 94, which is then pulled
into baling chamber 36 through inlet 80.
[0053] Rotation of feed roller 116 can be slowed (or completely stopped)
to increase tension in wrapping material 94 downstream of feed roller 116
by associating braking assembly 154 with feed roller 116. At least at the
conclusion of the wrapping cycle, feed roller 116 is shifted out of
engagement with belt stretch 98 (first position) and wrapping material 94
is cut at a position downstream from temporary nip 151 by cutting
assembly 160. In the illustrated embodiment cutting assembly 160 includes
stationary transverse knife 162, against which a portion of wrapping
material 94 is deflected by transverse member 166 of movable arms 140.
[0054] According to the embodiment illustrated in the drawing figures, in
addition to supporting supply roll 110 on feed roller 116, supply roll
110 is cooperatively supported on concave surface 120 of platform 118
fixed within housing 100. The configuration of platform 118, including
concave surface 120, is such that supply roll 110 is cooperatively
supported and biased toward feed roller 116. It is again noted that feed
roller 116 is freewheeling, and therefore is not rotationally driven
unless feed roller 116 is disposed in engagement with belt stretch 98
(second position). In the illustrated embodiment, baling element 66
comprises a plurality of belts, although alternative baling elements
(such as a single belt or a plurality of rollers) for use with wrapper
dispensing mechanism 102 is clearly within the ambit of the present
invention.
[0055] The preferred forms of the invention described above are to be used
as illustration only, and should not be utilized in a limiting sense in
interpreting the scope of the present invention. Obvious modifications to
the exemplary embodiments, as hereinabove set forth, could be readily
made by those skilled in the art without departing from the spirit of the
present invention.
[0056] The inventor hereby states his intent to rely on the Doctrine of
Equivalents to determine and access the reasonably fair scope of the
present invention as pertains to any apparatus not materially departing
from but outside the literal scope of the invention set forth in the
following claims.
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