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| United States Patent Application |
20110239379
|
| Kind Code
|
A1
|
|
Hodge; Charles A.
;   et al.
|
October 6, 2011
|
LIQUID FABRIC CONDITIONER COMPOSITION AND METHOD OF USE
Abstract
The invention includes a method of conditioning fabrics, comprising
contacting fabric with a liquid composition comprising an
amino-functional silicone and a quaternary ammonium, and drying said
fabric at 200 degrees F. or greater. The invention includes a method of
conditioning fabrics, comprising washing fabric in a detergent having a
wash pH of greater than 10, contacting fabric with a liquid composition
comprising an amino-functional silicone and a quaternary ammonium, and
drying said fabric at less than 200 degrees F. The invention further
provides a method of conditioning fabrics wherein softness, anti-static,
and anti-wrinkle properties are imparted to the fabric wherein the
conditioned fabric resists yellowing in industrial and institutional
conditions wherein the wash pH is greater than 9 and/or the fabric
temperature is 200 degrees Fahrenheit or greater.
| Inventors: |
Hodge; Charles A.; (Cottage Grove, MN)
; Panama; Julio R.; (Blaine, MN)
; Blattner; Amanda R.; (Prior Lake, MN)
; Popp; Nicholas A.; (Eagan, MN)
; Gohl; David W.; (St. Paul, MN)
|
| Assignee: |
ECOLAB USA INC.
ST. PAUL
MN
|
| Serial No.:
|
116746 |
| Series Code:
|
13
|
| Filed:
|
May 26, 2011 |
| Current U.S. Class: |
8/137 |
| Class at Publication: |
8/137 |
| International Class: |
D06L 1/20 20060101 D06L001/20; D06M 15/19 20060101 D06M015/19 |
Claims
1. Method of conditioning fabrics, comprising: (a) contacting cotton
fabric with a liquid composition, the liquid composition consisting of
(i) an amino-functional silicone an amidoamine quaternary ammonium,
water, salt, viscosity controlling agent, fragrance, and (ii) optionally
an anti-static agent, dye transfer inhibition/color protection agent,
odor removal/odor capturing agent,
soil shielding/soil releasing agent,
ultraviolet light protection agents, sanitizing agent, disinfecting
agent, water repellency agents, insect repellency agent, anti-pilling
agents, souring agent, mildew removing agent, enzyme, allergicide agent,
starch agent, bleaching agent, optical brightness agent, surfactant, and
mixtures thereof; (b) drying said fabric so that the fabric temperature
is 200 degrees F. or greater; wherein the delta b* of cotton fabric is
greater (more negative) than the delta b* of a control when subjected to
at least 15 cycles, a cycle is comprised of a wash step followed by a
conditioning step according to step (a) and drying step according to step
(b) and the softness of the fabric does not decrease.
2. The method of conditioning fabric according to claim 1 comprising a
step of washing the fabric in a wash pH greater than 9 before contacting
the fabric with the fabric conditioning composition.
3. Method of conditioning fabrics, comprising: (a) washing cotton fabric
with a wash pH greater than 9, (b) contacting the washed fabric with a
composition, the composition consisting of (i) an amino-functional
silicone, an amidoamine quaternary ammonium, water, salt, viscosity
controlling agent, fragrance, and (ii) optionally an anti-static agent,
dye transfer inhibition/color protection agent, odor removal/odor
capturing agent, soil shielding/
soil releasing agent, ultraviolet light
protection agents, sanitizing agent, disinfecting agent, water repellency
agents, insect repellency agent, anti-pilling agents, souring agent,
mildew removing agent, enzyme, allergicide agent, starch agent, bleaching
agent, optical brightness agent, surfactant, and mixtures thereof; (c)
drying said fabric so that the fabric temperature is 200 degrees F. or
greater, wherein the delta b* of cotton fabric is greater (more negative)
than the delta b* of a control when subjected to at least 15 cycles, a
cycle is comprised of a wash step according to step (a) followed by a
conditioning step according to step (b) and drying step according to step
(c) and the softness of the fabric does not decrease.
4. A method of treating fabric, the method comprising: (a) allowing
cotton fabric to contact a liquid fabric conditioning composition,
wherein said composition consists of: (i) an amidoamine quaternary
ammonium compound, an amino-functional silicone compound, water, salt,
viscosity controlling agent, fragrance, and (ii) optionally an
anti-static agent, dye transfer inhibition/color protection agent, odor
removal/odor capturing agent, soil shielding/soil releasing agent,
ultraviolet light protection agents, sanitizing agent, disinfecting
agent, water repellency agents, insect repellency agent, anti-pilling
agents, souring agent, mildew removing agent, enzyme, allergicide agent,
starch agent, bleaching agent, optical brightness agent, surfactant, and
mixtures thereof; and (b) subjecting said conditioned fabric to the
inside of an industrial dryer during a drying operation wherein the
fabric temperature is 200 degrees Fahrenheit or greater, and the delta b*
of said fabric is greater (more negative) than the delta b* of a control
after 15 cycles, wherein a cycle comprises a wash step, a treating step
according to step (a), and a drying step according to step (b).
5. The method according to claim 4, wherein the softness of the treated
fabric does not decrease.
6. Method of conditioning fabrics, comprising: (a) washing cotton fabric
in a high alkaline detergent; (b) contacting the cotton fabric with a
liquid composition, the liquid composition consisting of (i) an
amino-functional silicone, an amidoamine quaternary ammonium, water,
salt, viscosity controlling agent, fragrance, and (ii) optionally an
anti-static agent, dye transfer inhibition/color protection agent, odor
removal/odor capturing agent, soil shielding/soil releasing agent,
ultraviolet light protection agents, sanitizing agent, disinfecting
agent, water repellency agents, insect repellency agent, anti-pilling
agents, souring agent, mildew removing agent, enzyme, allergicide agent,
starch agent, bleaching agent, optical brightness agent, surfactant, and
mixtures thereof; and (c) drying said fabric at a temperature of greater
than 200 degrees F., wherein the delta b* of cotton fabric is greater
(more negative) than the delta b* of a control when subjected to at least
15 cycles, a cycle is comprised of a wash step according to step (a)
followed by a conditioning step according to step (b) and drying step
according to step (c) and the softness of the fabric does not decrease.
7. The method of conditioning fabric according to claim 6 comprising a
step of washing the fabric in a wash pH greater than 9 before contacting
the fabric with the fabric conditioning composition.
8. Method of conditioning fabrics, comprising: (a) washing cotton_fabric
with a wash pH greater than 10, (b) contacting the washed fabric with a
composition, the compositions consisting of (i) an amino-functional
silicone, an amidoamine quaternary ammonium, water, salt, viscosity
controlling agent, fragrance; and (ii) optionally an anti-static agent,
dye transfer inhibition/color protection agent, odor removal/odor
capturing agent, soil shielding/soil releasing agent, ultraviolet light
protection agents, sanitizing agent, disinfecting agent, water repellency
agents, insect repellency agent, anti-pilling agents, souring agent,
mildew removing agent, enzyme, allergicide agent, starch agent, bleaching
agent, optical brightness agent, surfactant, and mixtures thereof; and
(c) drying said fabric at a temperature of greater than 200 degrees F.,
wherein the delta b* of cotton fabric is greater (more negative) than the
delta b* of a control when subjected to at least 15 cycles, a cycle is
comprised of a wash step according to step (a) followed by a conditioning
step according to step (b) and drying step according to step (c) and the
softness of the fabric does not decrease.
Description
RELATED APPLICATION
[0001] This application is a continuation of U.S. application Ser. No.
12/138,021, filed Jun. 12, 2008, published as US 2008-0307586, now
allowed, which claims priority to U.S. Provisional Application No.
60/934,752 filed Jun. 15, 2007; entitled, "Liquid Fabric Conditioner
Composition and Method of Use." the entire disclosure of both of which
are incorporated herein by reference in their entirety.
FIELD OF THE INVENTION
[0002] The present invention relates to a method for treating a textile
under industrial and institutional fabric care conditions to impart
softness with reduced yellowing. More particularly, the present invention
relates to a method for treating a textile with a fabric conditioning
composition comprising an amino-functional silicone and a quaternary
ammonium.
BACKGROUND OF THE INVENTION
[0003] It has become commonplace today in the consumer and residential
sector to use fabric softening compositions comprising major amounts of
water, lesser amounts of fabric softening agents, and minor amounts of
optional ingredients such as perfumes, colorants, preservatives and
stabilizers. Such compositions are aqueous suspensions or emulsions that
are conveniently added to the rinsing bath of residential washing
machines to improve the hand of the laundered fabrics.
[0004] It is an entirely different situation, however, to find similarly
acting liquid fabric softening compositions that are effective in the
harsher conditions found in industrial and institutional settings without
imparting negative effects on the fabric. That is, in the industrial
sector fabric softening agents generally cause undue premature yellowing
of the fabrics. By the term, "industrial and institutional" it is meant
that the operations are located in the service industry including but not
limited to hotels, motels, hospitals, nursing homes, restaurants, health
clubs, and the like. Due to a number of factors, fabric is exposed to
considerably harsher conditions in the industrial and institutional
setting as compared to the consumer or residential sector. In the
industrial and institutional sector, soil levels found in the linens are
much higher than that in the residential or consumer sector. As such,
detergents used in the industrial and institutional settings are more
alkaline as compared to those in the consumer sector that are less
alkaline. Wash cycles in the residential sector have a pH of near neutral
whereas the wash cycles in the industrial and institutional sector have a
pH of greater than about 9.
[0005] Another factor that contributes to the overall differences in
operating conditions between consumer laundry and that in the industrial
and institutional setting is the high volume of laundry that must be
processed in shorter times in the industrial and institutional sector
than allowed in the consumer market. Dryers in such operations operate at
substantially higher temperatures than those found in the consumer or
residential market. It is expected that industrial or commercial dryers
operate at levels to provide fabric temperatures that are typically
provided in the range of between about 180 degrees Fahrenheit and about
270 degrees F., whereas consumer or residential
dryers often operate at
maximum fabric temperatures of between about 120 degrees F. and about 160
degrees F. It should be understood that the temperature of the consumer
or residential dryer is often changed depending upon the item being
dried. Even so, residential dryers do not have the capacity to operate at
the elevated temperatures found in the industrial and institutional
sector. Industrial and institutional dryers operate in the range of about
180 degrees up to about 270 degrees Fahrenheit, more preferably, about
220 degrees up to about 260 degrees F., and most preferably about 240
degrees up to about 260 degree Fahrenheit maximum fabric temperature.
[0006] Many different types of fabric softening agents are used in
commercially available fabric softeners intended for the residential or
consumer market. These include quaternary ammoniums. Fabric softeners
containing quaternary ammoniums operate quite well in the near neutral pH
wash and lower dryer temperature conditions of the residential market.
Softeners containing quaternary ammonium compounds impart softness to the
laundry and are non-yellowing in the residential and consumer sector.
These traits are a highly desired combination of properties for textiles
such as fibers and fabrics, both woven and non-woven. By softness is
meant the quality perceived by users through their tactile sense to be
soft. Such tactile perceivable softness may be characterized by, but not
limited to resilience, flexibility, fluffiness, slipperiness, and
smoothness and subjective descriptions such as "feeling like silk or
flannel."
[0007] In contrast, Applicants discovered that the quaternary ammonium
compounds, when used in the harsher conditions found in the industrial
and institutional sector, caused unacceptable yellowing of the fabric.
The majority of the linens in the institutional and industrial sector are
white. As can be expected, such yellowing is much more apparent with
white linens. The yellowing gives the linens an unclean or unsavory
appearance at best. As such, the use of quaternary ammonium fabric
conditioners which cause yellowing may provide a nice feel, but shorten
the overall life of a linen because the linen must be discarded before
its otherwise useful life is exhausted. In the case of colored linens,
yellowing is less obvious but the quaternary ammonium compounds cause a
dulling of the colors over time. It is easily appreciated that it is
desirable to provide a fabric conditioning agent that does not cause
significant yellowing or dulling of fabrics that are repeatedly washed
and dried. Moreover, it is generally desirable for white laundry that is
dried to remain white even after multiple drying cycles. That is, it is
desirable that the fabric not yellow or dull after repeated cycles of
drying in the presence of the fabric conditioning composition.
[0008] Applicants found that in the higher alkalinity and higher
temperature conditions of the industrial and institutional sector the
addition of amino silicone or amino-functional silicone to quaternary
ammonium containing fabric conditioning composition did not alter certain
fabric conditioning properties. Surprisingly, Applicants found that the
combination of components in the fabric conditioning composition exhibit
reduced yellowing or dulling of the laundry in industrial and
institutional conditions without adversely affecting the softening
properties.
[0009] It is known in the art to include anti-wrinkling agents to provide
anti-wrinkling properties. Exemplary anti-wrinkling agents can include
siloxane or silicone containing compounds. While it is known in the art
to include silicones in fabric conditioning compositions to aid in
anti-wrinkling, it has not previously been known to add silicones having
amino functional groups for use in high temperature
dryers such as found
in industrial and institutional settings. Moreover, it has not been known
to add amino functional silicones to fabric conditioning compositions in
order to reduce the yellowing of fabrics often experienced in the
industrial and institutional sector due to the extreme conditions. It has
also not been known to include silicones in fabric conditioning
compositions in order to reduce yellowing of fabrics when using high
alkaline detergents.
[0010] Fabric conditioning or fabric softening compositions are delivered
via various methods. Liquid softeners are common in the residential
market as are dryer sheets. Yet another method of delivery is via solid
block. While all delivery methods work to deliver softening agents to the
fabric, it is believed that liquid delivery methods lead to higher levels
of deposition of the softening agents on the fabric. With higher levels
of the softening agents there is an increased opportunity for yellowing
to occur.
SUMMARY OF THE INVENTION
[0011] This invention relates to compositions and methods for conditioning
fabrics during the rinse cycle of industrial or institutional laundering
operations. The compositions of the invention are used in such a manner
to impart to laundered fabrics a texture or hand that is smooth, pliable
and fluffy to the touch (i.e., soft) and also to impart to the fabrics a
reduced tendency to pick up and/or retain an electrostatic charge (i.e.
static control), and to reduce discoloring often referred to as
yellowing, especially when the fabrics are washed in a high alkaline
detergent and/or dried in an automatic dryer at industrial and
institutional conditions.
[0012] This invention relates to liquid fabric care compositions or fabric
conditioner compositions comprising an amine functional silicone compound
and a quaternary ammonium compound for use in an industrial and
institutional fabric care operation. The invention further relates to a
method of treating fabric comprising conditioning the fabric with a
composition comprising an amine functional silicone compound and a
quaternary ammonium compound in an industrial and institutional fabric
care operation.
[0013] Surprisingly, the method of the present invention imparts softness
at least equivalent to commercial or residential softeners and provides
the additional benefit of being non-yellowing and/or having a reduced
tendency to discolor the treated textile over multiple wash/dry cycles.
The present invention provides a method for treating a textile subjected
to high heat dryers of the industrial and institutional sector to impart
amine-like softness and reduced yellowing, which method comprises
treating the textile with a composition comprising an amino-functional
silicone and a quaternary ammonium.
[0014] The conditioning benefits of the compositions of the invention are
not limited to softening and reduced yellowing, however. The benefits of
the present invention can include anti-static properties as well as
anti-wrinkling properties. The fabric conditioner composition can include
at least one of anti-static agents, anti-wrinkling agents, improved
absorbency, dye transfer inhibition/color protection agents, odor
removal/odor capturing agents, soil shielding/
soil releasing agents, ease
of drying, ultraviolet light protection agents, fragrances, sanitizing
agents, disinfecting agents, water repellency agents, insect repellency
agents, anti-pilling agents, souring agents, mildew removing agents,
enzymes, starch agents, bleaching agents, optical brightness agents,
allergicide agents, and mixtures thereof.
BRIEF DESCRIPTION OF THE FIGURES
[0015] FIG. 1 shows a graph plotting the b* value against the cycle # for
a control and three compositions of the invention.
DETAILED DESCRIPTION OF THE INVENTION
[0016] The Fabric Conditioner Composition
[0017] Quaternary Ammonium Component
[0018] A component of the fabric conditioner composition of the invention
is a general type of fabric softener component referred to as a
quaternary ammonium compound. Exemplary quaternary ammonium compounds
include alkylated quaternary ammonium compounds, ring or cyclic
quaternary ammonium compounds, aromatic quaternary ammonium compounds,
diquaternary ammonium compounds, alkoxylated quaternary ammonium
compounds, amidoamine quaternary ammonium compounds, ester quaternary
ammonium compounds, and mixtures thereof.
[0019] Exemplary alkylated quaternary ammonium compounds include ammonium
compounds having an alkyl group containing between 6 and 24 carbon atoms.
Exemplary alkylated quaternary ammonium compounds include monoalkyl
trimethyl quaternary ammonium compounds, monomethyl trialkyl quaternary
ammonium compounds, and dialkyl dimethyl quaternary ammonium compounds.
Examples of the alkylated quaternary ammonium compounds are available
commercially under the names Adogen.TM., Arosurf.RTM., Variquat.RTM., and
Varisoft.RTM.. The alkyl group can be a C.sub.8-C.sub.22 group or a
C.sub.8-C.sub.18 group or a C.sub.12-C.sub.22 group that is aliphatic and
saturated or unsaturated or straight or branched, an alkyl group, a
benzyl group, an alkyl ether propyl group, hydrogenated-tallow group,
coco group, stearyl group, palmityl group, and soya group. Exemplary ring
or cyclic quaternary ammonium compounds include imidazolinium quaternary
ammonium compounds and are available under the name Varisoft.RTM..
Exemplary imidazolinium quaternary ammonium compounds include
methyl-1hydr. tallow amido ethyl-2-hydr. tallow imidazolinium-methyl
sulfate, methyl-1-tallow amido ethyl-2-tallow imidazolinium-methyl
sulfate, methyl-1-oleyl amido ethyl-2-oleyl imidazolinium-methyl sulfate,
and 1-ethylene bis(2-tallow, 1-methyl, imidazolinium-methyl sulfate).
Exemplary aromatic quaternary ammonium compounds include those compounds
that have at least one benzene ring in the structure. Exemplary aromatic
quaternary ammonium compounds include dimethyl alkyl benzyl quaternary
ammonium compounds, monomethyl dialkyl benzyl quaternary ammonium
compounds, trimethyl benzyl quaternary ammonium compounds, and trialkyl
benzyl quaternary ammonium compounds. The alkyl group can contain between
about 6 and about 24 carbon atoms, and can contain between about 10 and
about 18 carbon atoms, and can be a stearyl group or a hydrogenated
tallow group. Exemplary aromatic quaternary ammonium compounds are
available under the names Variquat.RTM. and Varisoft.RTM.. The aromatic
quaternary ammonium compounds can include multiple benzyl groups.
Diquaternary ammonium compounds include those compounds that have at
least two quaternary ammonium groups. An exemplary diquaternary ammonium
compound is N-tallow pentamethyl propane diammonium dichloride and is
available under the name Adogen 477. Exemplary alkoxylated quaternary
ammonium compounds include methyldialkoxy alkyl quaternary ammonium
compounds, trialkoxy alkyl quaternary ammonium compounds, trialkoxy
methyl quaternary ammonium compounds, dimethyl alkoxy alkyl quaternary
ammonium compounds, and trimethyl alkoxy quaternary ammonium compounds.
The alkyl group can contain between about 6 and about 24 carbon atoms and
the alkoxy groups can contain between about 1 and about 50 alkoxy groups
units wherein each alkoxy unit contains between about 2 and about 3
carbon atoms. Exemplary alkoxylated quaternary ammonium compounds are
available under the names Variquat.RTM., Varstat.RTM., and Variquat.RTM..
Exemplary amidoamine quaternary ammonium compounds include diamidoamine
quaternary ammonium compounds. Exemplary diamidoamine quaternary ammonium
compounds are available under the name Accosoft.RTM. available from
Stepan or Varisoft.RTM. available from Evonik Industries. Exemplary
amidoamine quaternary ammonium compounds that can be used according to
the invention are methyl-bis(tallow amidoethyl)-2-hydroxyethyl ammonium
methyl sulfate, methyl bis (oleylamidoethyl)-2-hydroxyethyl ammonium
methyl sulfate, and methyl bis(hydr.tallowamidoethyl)-2-hydroxyethyl
ammonium methyl sulfate. Exemplary ester quaternary compounds are
available under the name Stephantex.TM..
[0020] The quaternary ammonium compounds can include any counter ion that
allows the component to be used in a manner that imparts fabric-softening
properties according to the invention. Exemplary counter ions include
chloride, methyl sulfate, ethyl sulfate, and sulfate.
[0021] In certain liquid rinse-added compositions of this invention the
amount of active quaternary ammonium component can range from about 2% to
about 35%, from about 4% to about 27%, by weight of the total
composition, and from about 6% to about 25% of the total composition.
[0022] The term "active" as used herein refers to the amount of the
component that is present in the composition. As one skilled in the art
will recognize, many of the components of the invention are sold as
emulsions and the manufacturer will provide data that includes the
percentage of active ingredients to the purchaser. As a matter of example
only, if 100% of a final composition is comprised of emulsion X and if
emulsion X contains 60% of the active component X, we would say that the
final composition contained 60% active component X.
[0023] Silicone Component
[0024] Another component of the fabric conditioning composition of the
invention is a silicone compound. The silicone of the invention can be a
linear or branched structured silicone polymer. The silicone of the
present invention can be a single polymer or a mixture of polymers.
Suitable silicones are available from Wacker Chemical and include but are
not limited to Wacker.RTM. FC 201 which is a high molecular weight
polysiloxane and Wacker.RTM. FC 205 which is a pre-cross-linked silicone
rubber.
[0025] Another component of the fabric conditioning composition of the
invention is an amino functional silicone. Amino functional silicones are
also referred to herein as amino-functional silicones. The
amino-functional silicone of the invention can be a linear or branched
structured amino-functional silicone polymer. The amino-functional
silicone of the present invention can be a single polymer or a mixture of
polymers, including a mixture of polymers wherein one of the polymers
contains no amino functionality, e.g., a polydimethylsiloxane polymer.
Suitable amino-functional silicones are available from Wacker and include
Wacker.RTM. FC 203 which is an amino functional silicone with polyether
groups.
[0026] An active amino-functional silicone compound is typically
incorporated in the composition of the invention at a level from about
0.2 percent up to about 12 percent by weight. More preferably, the
amino-functional silicone component is included at a level of from about
0.5 percent to about 10 percent by weight. Most preferably, the
amino-functional silicone component is included at a level of from about
1 percent to about 6 percent by weight.
[0027] The present invention can take any of a number of forms. It can
take the form of a dilutable fabric conditioner, that may be a liquid, a
surfactant-structured liquid, a granular, spray-dried or dry-blended
powder, a tablet, a paste, a molded solid or any other fabric conditioner
form known to those skilled in the art. A "dilutable fabric conditioning"
composition is defined, for the purposes of this disclosure, as a product
intended to be used by being diluted with water or a non-aqueous solvent
by a ratio of more than 100:1, to produce a liquor suitable for treating
textiles and conferring to them one or more conditioning benefits. Water
soluble sheets or sachets are also envisaged as a potential form of this
invention. These may be sold under a variety of names, and for a number
of purposes. For all cases, however, these compositions are intended to
be used by being diluted by a ratio of more than 100:1 with water or a
non-aqueous solvent, to form a liquor suitable for treating fabrics.
[0028] Particularly preferred forms of this invention include conditioner
products, especially as a liquid or powder, intended for application as a
fabric softener during the wash cycle or the final rinse. For the
purposes of this disclosure, the term "fabric softener," "fabric
conditioner," or "fabric conditioner" shall be understood to mean an
industrial product added to the wash or rinse cycle of a laundry process
for the express or primary purpose of conferring one or more conditioning
benefits.
[0029] It can also take the form of a fabric softener intended to be
applied to articles without substantial dilution and sold as any form
known to those skilled in the art as a potential medium for delivering
such fabric softeners to the industrial and institutional market. Sprays,
such as aerosol or pump sprays, for direct application to fabrics are
also considered within the scope of this disclosure. Such examples,
however, are provided for illustrative purposes and are not intended to
limit the scope of this invention.
[0030] Fabrics that can be processed according to the invention include
any textile or fabric material that can be processed in an industrial
dryer for the removal of water. Fabrics are often referred to as laundry
in the case of industrial laundry operations. While the invention is
characterized in the context of conditioning "fabric," it should be
understood that items or articles that include fabric could similarly be
treated. In addition, it should be understood that items such as towels,
sheets, and clothing are often referred to as laundry and are types of
fabrics. Textiles that benefit by treatment of the method of the present
invention are exemplified by (i) natural fibers such as cotton, flax,
silk and wool; (ii) synthetic fibers such as polyester, polyamide,
polyacrylonitrile, polyethylene, polypropylene and polyurethane; and
(iii) inorganic fibers such as glass fiber and carbon fiber. Preferably,
the textile treated by the method of the present invention is a fabric
produced from any of the above-mentioned fibrous materials or blends
thereof. Most preferably, the textile is a cotton-containing fabric such
as cotton or a cotton-polyester blend. Additional laundry items that can
be treated by the fabric treatment composition include athletic shoes,
accessories, stuffed animals, brushes, mats, hats, gloves, outerwear,
tarpaulins, tents, and curtains. However, due to the harsh conditions
imparted by industrial dryers, the laundry items useful for conditioning
according to the present invention must be able to withstand the high
temperature conditions found in an industrial dryer.
[0031] The dryers in which the fabric softener composition according to
the invention can be used include any type of dryer that uses heat and/or
agitation and/or air flow to remove water from the laundry. An exemplary
dryer includes a tumble-type dryer where the laundry is provided within a
rotating drum that causes the laundry to tumble during the operation of
the dryer. Tumble-type dryers are commonly found in industrial and
institutional sector laundry operations.
[0032] The compositions of the invention are particularly useful in
harsher conditions found in industrial and institutional settings. By the
term, "industrial and institutional" it is meant that the operations are
located in the service industry including but not limited to hotels,
motels, restaurants, health clubs, healthcare, and the like. Dryers in
such operations operate at substantially higher temperatures than those
found in the consumer or residential market. It is expected that
industrial or commercial
dryers operate at maximum fabric temperatures
that are typically provided in the range of between about 180 degrees
Fahrenheit and about 270 degrees F., and consumer or residential dryers
often operate at maximum fabric temperatures of between about 120 degrees
F. and about 160 degrees F. Industrial and institutional dryers operate
in the range of about 180 degrees up to about 270 degrees Fahrenheit,
more preferably, about 220 degrees up to about 260 degrees F., and most
preferably about 240 degrees up to about 260 degrees Fahrenheit.
[0033] Maximum fabric temperature is obtained by placing a temperature
monitoring strip into a damp pillowcase. Temperature monitoring strips
are sold as Thermolabel available from Paper Thermometer Co, Inc. The
pillowcase is then placed into a tumble dryer with a load of damp
laundry. Once the load is dry, the temperature monitoring strip is
removed from the pillowcase and the maximum recorded temperature is the
maximum fabric temperature.
[0034] It is generally desirable for laundry that is dried to remain white
even after multiple drying cycles. That is, it is desirable that the
fabric not yellow after repeated cycles of drying in the presence of the
fabric conditioning composition. Whiteness retention can be measured
according to b*, for example, a Hunter Lab instrument. In general, it is
desirable to exhibit a lower .DELTA.b (less yellow) for the fabric
treated with the composition of the invention and dried at elevated
temperatures, after 15 wash, soften, and drying cycles.
.DELTA.b*=b*.sub.final-b*.sub.initial.
[0035] It is generally desirable for fabric treated in a dryer using the
fabric conditioning composition of the invention to possess a softness
preference that is at least comparable to the softness preference
exhibited by commercially available liquid fabric softener. The softness
preference is derived from a panel test with one-on-one comparisons of
fabric (such as towels) treated with the fabric treatment composition
according to the invention or with a commercially available liquid fabric
softener. In general, it is desirable for the softness preference
resulting from the fabric treatment composition to be superior to the
softness preference exhibited by commercially available liquid fabric
softener.
[0036] Compatible adjuvants can be added to the compositions herein for
their known purposes. Such adjuvants include, but are not limited to,
viscosity control agents, perfumes, emulsifiers, preservatives,
antioxidants, bactericides, fungicides, colorants, dyes, fluorescent
dyes, brighteners, opacifiers, freeze-thaw control agents, soil release
agents, and shrinkage control agents, and other agents to provide ease of
ironing (e.g., starches, etc.). These adjuvants, if used, are added at
their usual levels, generally each of up to about 5% by weight of the
preferred liquid composition.
[0037] The fabric conditioning composition, when it includes an
anti-static agent, can generate a static reduction when compared with
fabric that is not subjected to treatment. It has been observed that
fabric treated using the fabric conditioning composition according to the
invention exhibit more constant percent static reduction compared with
commercially available liquid softeners.
[0038] The fabric conditioning composition can include anti-static agents
such as those commonly used in the laundry drying industry to provide
anti-static properties. Exemplary anti-static agents include those
quaternary compounds mentioned in the context of softening agents.
Accordingly, a benefit of using conditioning agents including quaternary
groups is that they may additionally provide anti-static properties.
[0039] The fabric conditioning composition can include odor capturing
agents. In general, odor capturing agents are believed to function by
capturing or enclosing certain molecules that provide an odor. Exemplary
odor capturing agents include cyclodextrins, and zinc ricinoleate.
[0040] The fabric conditioning composition can include fiber protection
agents that coat the fibers of fabrics to reduce or prevent
disintegration and/or degradation of the fibers. Exemplary fiber
protection agents include cellulosic polymers.
[0041] The fabric conditioning composition can include color protection
agents for coating the fibers of the fabric to reduce the tendency of
dyes to escape the fabric into water. Exemplary color protection agents
include quaternary ammonium compounds and surfactants. An exemplary
quaternary ammonium color protection agent includes di-(nortallow
carboxyethyl)hydroxyethyl methyl ammonium methylsulfate that is available
under the name Varisoft WE 21 CP from Evonik-Goldschmidt Corporation. An
exemplary surfactant color protection agent is available under the name
Varisoft CCS-1 from Evonik-Goldschmidt Corporation. An exemplary cationic
polymer color protection agent is available under the name Tinofix CL
from CIBA. Additional color protection agents are available under the
names Color Care Additive DFC 9, Thiotan TR, Nylofixan P-Liquid, Polymer
VRN, Cartaretin F-4, and Cartaretin F-23 from Clariant; EXP 3973 Polymer
from Alco; and Coltide from Croda.
[0042] The fabric conditioning composition can include soil releasing
agents that can be provided for coating the fibers of fabrics to reduce
the tendency of soils to attach to the fibers. Exemplary
soil releasing
agents include polymers such as those available under the names
Repel-O-Tex SRP6 and Repel-O-Tex PF594 from Rhodia; TexaCare 100 and
TexaCare 240 from Clariant; and Sokalan HP22 from BASF.
[0043] The fabric conditioning composition can include optical brightening
agents that impart fluorescing compounds to the fabric. In general,
fluorescing compounds have a tendency to provide a bluish tint that can
be perceived as imparting a brighter color to fabric. Exemplary optical
brighteners include stilbene derivatives, biphenyl derivatives, and
coumarin derivatives. An exemplary biphenyl derivative is distyryl
biphenyl disulfonic acid sodium salt. An exemplary stilbene derivative
includes cyanuric chloride/diaminostilbene disulfonic acid sodium salt.
An exemplary coumarin derivative includes diethylamino coumarin.
Exemplary optical brighteners are available under the names Tinopal 5
BM-GX, Tinopal CBS-CL, Tinopal CBS-X, and Tinopal AMS-GX from CIBA. It
should be noted, however, that an overall reduction in yellowing is
observed when using the composition of the invention in elevated dryer
temperatures without the addition of optical brightening agents.
[0044] The fabric conditioning composition can include a UV protection
agent to provide the fabric with enhanced UV protection. In the case of
clothing, it is believed that by applying UV protection agents to the
clothing, it is possible to reduce the harmful effects of ultraviolet
radiation on skin provided underneath the clothing. As clothing becomes
lighter in weight, UV light has a greater tendency to penetrate the
clothing and the skin underneath the clothing may become sunburned. An
exemplary UV protection agent includes Tinosorb FD from CIBA.
[0045] The fabric conditioning composition can include an anti-pilling
agent that acts on portions of the fiber that stick out or away from the
fiber. Anti-pilling agents can be available as enzymes such as cellulase
enzymes. Exemplary cellulase enzyme anti-pilling agents are available
under the names Puradex from Genencor and Endolase and Carezyme from
Novozyme.
[0046] The fabric conditioning composition can include water repellency
agents that can be applied to fabric to enhance water repellent
properties. Exemplary water repellents include perfluoroacrylate
copolymers, hydrocarbon waxes, and polysiloxanes.
[0047] The fabric conditioning composition can include disinfecting and/or
sanitizing agents. Exemplary sanitizing and/or disinfecting agents
include peracids or peroxyacids. Additional exemplary sanitizing and/or
disinfecting agents include quaternary ammonium compounds such as alkyl
dimethylbenzyl ammonium chloride, alkyl dimethylethylbenzyl ammonium
chloride, octyl decyldimethyl ammonium chloride, dioctyl dimethyl
ammonium chloride, and didecyl dimethyl ammonium chloride.
[0048] The fabric conditioning composition can include souring agents that
neutralize residual alkaline that may be present on the fabric. The
souring agents can be used to control the pH of the fabric. The souring
agents can include acids such as saturated fatty acids, dicarboxylic
acids, and tricarboxylic acids. The souring agents can include mineral
acids such as hydrochloric acid, sulfuric acid, phosphoric acid, and HFS
acid to name a few.
[0049] The fabric conditioning composition can include insect repellents
such as mosquito repellents and bed bug repellents/deterrents. An
exemplary insect repellent is DEET. Exemplary bed bug deterrents include
permethrin, naphthalene, Xylol and ammonia. In addition, the fabric
conditioning composition can include mildewcides that kill mildew and
allergicides that reduce the allergic potential present on certain
fabrics and/or provide germ proofing properties.
[0050] Viscosity control agents can be organic or inorganic in nature.
Examples of organic viscosity modifiers are fatty acids and esters, fatty
alcohols, and water-miscible solvents such as short chain alcohols.
Examples of inorganic viscosity control agents are water-soluble
ionizable salts. A wide variety of ionizable salts can be used. Examples
of suitable salts are the halides of the group IA and IIA metals of the
Periodic Table of the Elements, e.g., calcium chloride, magnesium
chloride, sodium chloride, potassium bromide, and lithium chloride.
Calcium chloride is preferred. The ionizable salts are particularly
useful during the process of mixing the ingredients to make the liquid
compositions herein, and later to obtain the desired viscosity. The
amount of ionizable salts used depends on the amount of active
ingredients used in such compositions and can be adjusted according to
the desires of the formulator. Typical levels of salts used to control
the composition viscosity are from about 20 to about 6,000 parts per
million (ppm), preferably from about 20 to about 4,000 ppm by weight of
the composition.
[0051] Inorganic viscosity/dispersibility control agents which can also
act like or augment the effect of the surfactant concentration aids,
include water-soluble, ionizable salts which can also optionally be
incorporated into the compositions of the present invention. A wide
variety of ionizable salts can be used. Examples of suitable salts are
the halides of the Group IA and IIA metals of the Periodic Table of the
Elements, e.g., calcium chloride, magnesium chloride, sodium chloride,
potassium bromide, and lithium chloride. The ionizable salts are
particularly useful during the process of mixing the ingredients to make
the compositions herein, and later to obtain the desired viscosity. The
amount of ionizable salts used depends on the amount of active
ingredients used in the compositions and can be adjusted according to the
desires of the formulator. Typical levels of salts used to control the
composition viscosity are from about 20 to about 20,000 parts per million
(ppm), preferably from about 20 to about 11,000 ppm, by weight of the
composition.
[0052] Stabilizers may be added to the fabric conditioning composition of
the invention. Stabilizers such as hydrogen peroxide serve to stabilize
preservatives such as Kathon CG/ICP for long term, shelf life stability.
Stabilizers may be included in the composition of the invention to
control the degradation of preservatives and can range from about 0.05%
up to about to 0.1% by weight. Preservatives such as Kathon CG/ICP
available from Rohm and Haas may be added to the composition of the
invention from about 0.05 weight per cent up to about to 0.15 weight
percent. Other preservatives that may be useful in the composition of the
invention, which may or may not require use of stabilizers, include but
are not limited to Ucaricide available from Dow, Neolone M-10 available
from Rohm & Haas, and Korolone B 119 also available from Rohm & Haas.
[0053] The fabric conditioning composition may also include perfume. While
pro-fragrances can be used alone and simply mixed with essential fabric
softening ingredient, most notably surfactant, they can also be desirably
combined into three-part formulations which combine (a) a non-fragranced
fabric softening base comprising one or more synthetic fabric softeners,
(b) one or more pro-fragrant P-keto-esters in accordance with the
invention and (c) a fully-formulated fragrance. The latter provides
desirable in-package and in-use (wash-time) fragrance, while the
pro-fragrance provides a long-term fragrance to the laundered textile
fabrics.
[0054] In formulating the present fabric conditioning compositions, the
fully-formulated fragrance can be prepared using numerous known odorant
ingredients of natural or synthetic origin. The range of the natural raw
substances can embrace not only readily-volatile, but also
moderately-volatile and slightly-volatile components and that of the
synthetics can include representatives from practically all classes of
fragrant substances, as will be evident from the following illustrative
compilation: natural products, such as tree moss absolute, basil oil,
citrus fruit oils (such as bergamot oil, mandarin oil, etc.), mastix
absolute, myrtle oil, palmarosa oil, patchouli oil, petitgrain oil
Paraguay, wormwood oil, alcohols, such as farnesol, geraniol, linalool,
nerol, phenylethyl alcohol, rhodinol, cinnamic alcohol, aldehydes, such
as citral, Helional.TM., alpha-hexyl-cinnamaldehyd, hydroxycitronellal,
Lilial.TM. (p-tert-butyl-alpha-methyldihydrocinnamaldehyde),
methylnonylacetaldehyde, ketones, such as allylionone, alpha-ionone,
beta-ionone, isoraldein (isomethyl-alpha-ionone), methylionone, esters,
such as allyl phenoxyacetate, benzyl salicylate, cinnamyl propionate,
citronellyl acetate, citronellyl ethoxolate, decyl acetate,
dimethylbenzylcarbinyl acetate, dimethylbenzylcarbinyl butyrate, ethyl
acetoacetate, ethyl acetylacetate, hexenyl isobutyrate, linalyl acetate,
methyl dihydrojasmonate, styrallyl acetate, vetiveryl acetate, etc.,
lactones, such as gamma-undecalactone, various components often used in
perfumery, such as musk ketone, indole, p-menthane-8-thiol-3-one, and
methyl-eugenol. Likewise, any conventional fragrant acetal or ketal known
in the art can be added to the present composition as an optional
component of the conventionally formulated perfume. Such conventional
fragrant acetals and ketals include the well-known methyl and ethyl
acetals and ketals, as well as acetals or ketals based on benzaldehyde,
those comprising phenylethyl moieties. It is preferred that the
pro-fragrant material be added separately from the conventional
fragrances to the fabric conditioner compositions of the invention.
[0055] The preferred pH range of the composition for shelf stability is
between about 3 and about 8. The pH is dependent upon the specific
components of the composition of the invention. If the quaternary
ammonium component is an ester quaternary ammonium, the preferred pH is
somewhat lower because the ester linkages may break with higher pHs. As
such, it is preferred that compositions of the invention that include
ester quaternary ammoniums have a pH in the range of between about 3 and
about 6, more preferably in the range of between about 4 and about 5.
Amidoamine quaternary ammoniums tolerate a somewhat higher pH and as such
compositions of the invention that include amidoamine quaternary
ammoniums will likely have a pH in the range of between about 3 and about
8. Because many cationic polymers can decompose at high pH, especially
when they contain amine moieties, it is desirable to keep the pH of the
composition below the pK.sub.a of the amine group that is used to
quaternize the selected polymer, below which the propensity for this to
occur is greatly decreased. This reaction can cause the product to lose
effectiveness over time and create an undesirable product odor. As such,
a reasonable margin of safety, of 1-2 units of pH below the pK.sub.a
should ideally be used in order to drive the equilibrium of this reaction
to strongly favor polymer stability. Although the preferred pH of the
product will depend on the particular cationic polymer selected for
formulation, typically these values should be below about 6 to about 8.5.
The conditioning bath pH, especially in the case of powdered softener and
combination detergent/softener products, can often be less important, as
the kinetics of polymer decomposition are often slow, and the time of one
conditioning cycle is typically not sufficient to allow for this reaction
to have a significant impact on the performance or odor of the product. A
lower pH can also aid in the formulation of higher-viscosity products.
[0056] A preferred embodiment comprises: a liquid rinse water composition
comprising the fabric conditioning composition of the invention.
Embodiments of the Invention
[0057] In certain liquid rinse-added compositions of this invention the
amount of quaternary ammonium component can range from about 2% to about
35%, from about 4% to about 27%, by weight of the total composition, and
from about 6% to about 25% of the total composition.
[0058] The levels of amino-functional silicone in such composition can
range from about 0.05% to about 40%; from about 0.1% to about 20%; and
from about 0.5% to about 15% by weight of the concentrate.
[0059] Carriers are liquids selected from the group consisting of water
and mixtures of water and short chain C.sub.1-C.sub.4 monohydric
alcohols. The water which is used can be distilled, deionized, and/or tap
water. Mixtures of water and up to about 10%, preferably less than about
5%, of short chain alcohol such as ethanol, propanol, isopropanol or
butanol, and mixtures thereof, are also useful as the carrier liquid.
Carriers that are primarily comprised of water are desirable. Added free
water, preferably in the form of deionized water, may be present in the
composition of the invention in the amount of up to about 95% by weight,
more preferably up to about 80% by weight, and most preferably up to
about 60% by weight. The term "added free water" refers to water added to
the composition of the invention above and beyond any water that is
present in the other individual ingredients.
[0060] Some short chain alcohols are present in commercially available
quaternary ammonium compound products. Such products can be used in the
preparation of preferred aqueous compositions of the present invention.
The short chain alcohols are normally present in such products at a level
of from about 0.5% to about 10% by weight of the aqueous compositions.
[0061] The compositions of the present invention can be prepared by a
number of methods. Some convenient and satisfactory methods are disclosed
in the following nonlimiting examples.
EXAMPLES
[0062] Unless otherwise stated, all wash and rinse procedures were run in
a 35 pound Milnor washing machine using 5 grain water.
[0063] The Following Towels, Scouring Procedure and Wash/Rinse/Dry were
Followed for the Low and High Alkaline Washes:
[0064] New white cotton terry towels, each having an approximate weight of
0.5 kg, purchased from Institutional Textiles were scoured to remove from
the fabric any processing aids used during manufacturing. The scouring
was done in a 35 lb. Milnor Washing Machine and was accomplished
according to the following procedure.
[0065] Scouring Protocol
[0066] Step One:
[0067] (a) A first low water level wash of about 12 gallons was undertaken
for 20 minutes at 130 degrees Fahrenheit. 70 grams L2000XP detergent
available from Ecolab of St. Paul, Minn. was used for the first low water
level wash. The water was drained from the wash tub.
[0068] (b) A second low water level wash of about 12 gallons was
undertaken for 10 minutes at 120 degrees Fahrenheit using 70 g L2000XP
detergent. The wash water was drained from the tub.
[0069] (c) A first high water level rinse of about 15 gallons was
undertaken for 3 minutes. The water rinse water temperature was 120
degrees Fahrenheit. The water was drained from the wash tub.
[0070] (d) A second high water level rinse of about 15 gallons at 90
degrees Fahrenheit was undertaken for 3 minutes and the water was
drained.
[0071] (e) A third high water level rinse of about 15 gallons at 90
degrees F. was undertaken for 3 minutes and the water was drained.
[0072] (f) A fourth high water level rinse of about 15 gallons at 90
degrees F. was undertaken for 3 minutes and the water was drained.
[0073] (g) A five minute extract was undertaken where the wash tub was
spun to remove excess water.
[0074] Step Two:
[0075] Substeps (a) and (b) from Step One were repeated without the
addition of the L2000XP detergent.
[0076] Substeps (c) through (g)--rinse through extract--from Step One were
repeated.
[0077] Step Three:
[0078] The wet towels were placed in a Huebsch dryer, Stack 30 Pound (300
L) Capacity and the towels were dried on the high setting for 50 to 60
minutes such that the fabric temperature reached about 200 degrees
Fahrenheit. If a larger load of towels was scoured, the time was
increased. Towels had no remaining free water after Step Three was
completed.
[0079] Wash/Condition/Dry Cycle
[0080] One batch of scoured towels were washed with a low alkaline
detergent similar to those found in the residential or consumer market.
The low alkaline detergent protocol is provided below. A second batch of
scoured towels were washed with a higher alkaline detergent similar to
those found in the industrial and institutional sector. The high
alkalkine detergent protocol is provided below. Samples were put through
at least 10 cycles of the wash/condition/dry cycle (Steps One and Two in
each protocol) before whiteness and softness results were taken. Both
protocols were conducted in a 35 pound washing machine.
[0081] While the terms "low alkaline detergent," "mid-pH detergent," and
"high alkaline detergent" are used herein, they are for comparative
purposes only. For the purpose of this invention, a "high alkaline pH
detergent" has a wash pH above about 9, above about 10, or above about 11
or higher. The wash pH refers to the pH of the wash bath.
[0082] Low Alkaline Detergent (wash pH 8):
[0083] Step One: [0084] (a) A low water level Wash Step of about 12
gallons was conducted for 7 minutes at 130.degree. F. with 104 g
Flexylite detergent available from Ecolab located in St. Paul, Minn.
[0085] (b) A low water level Bleach Step of about 12 gallons was
conducted for 7 minutes at 130.degree. F. with 100 mL of Laundri
Destainer chlorine bleach (about 100 ppm available chlorine) available
from Ecolab located in St. Paul, Minn. [0086] (c) A high water level
Rinse Step of about 15 gallons was conducted for 2 minutes at 110.degree.
F. [0087] (d) A high water level Rinse Step of about 15 gallons was
conducted for 2 minutes at 100.degree. F. [0088] (e) A low water level
Condition Step of about 12 gallons was conducted for 5 minutes at
100.degree. F. with 32 g Fabric Conditioner. The composition of the
Fabric Conditioners are provided below in Tables 1 through 8. [0089] (f)
A standard final extract (spin) was conducted for 5 minutes.
[0090] Step Two: [0091] The towels were dried for 50-60 minutes until
dry. Fabric temperature during the dry step was either conducted at high
temperature of 200.degree. F. or greater.
[0092] The Following Towels, Scouring Procedure and Wash/Rinse/Dry was
Followed for the Mid-Range pH Washes:
[0093] New white cotton terry towels, each having an approximate weight of
0.5 kg, purchased from Institutional Textiles were scoured to remove from
the fabric any processing aids used during manufacturing. The scouring
was done in a 35 lb. Unimac Washing Machine and was accomplished
according to the following procedure.
[0094] Scouring Protocol
[0095] Step One:
[0096] (a) A first low water level wash of about 12 gallons was undertaken
for 15 minutes at 140 degrees Fahrenheit. 100 grams 50% NaOH solution was
used for the first low water level wash. The water was drained from the
wash tub.
[0097] (b) A first high water level rinse of about 15 gallons was
undertaken for 2 minutes. The water rinse water temperature was 120
degrees Fahrenheit. The water was drained from the wash tub.
[0098] (c) A one minute extract was undertaken where the wash tub was spun
at 400 RPM to remove excess water.
[0099] (d) A second high water level rinse of about 15 gallons at 110
degrees Fahrenheit was undertaken for 2 minutes and the water was
drained.
[0100] (e) A five minute extract was undertaken where the wash tub was
spun at 400 RPM to remove excess water.
[0101] Step Two:
[0102] (a) A first low water level wash of about 12 gallons was undertaken
for 20 minutes at 130 degrees Fahrenheit using 70 g L2000XP detergent.
The wash water was drained from the tub.
[0103] (b) A second low water level wash of about 12 gallons was
undertaken for 10 minutes at 120 degrees Fahrenheit using 70 g L2000XP
detergent. The wash water was drained from the tub.
[0104] (c) A first high water level rinse of about 15 gallons was
undertaken for 3 minutes. The water rinse water temperature was 120
degrees Fahrenheit. The water was drained from the wash tub.
[0105] (d) A second high water level rinse of about 15 gallons at 90
degrees Fahrenheit was undertaken for 3 minutes and the water was
drained.
[0106] (e) A third high water level rinse of about 15 gallons at 90
degrees F. was undertaken for 3 minutes and the water was drained.
[0107] (f) A fourth high water level rinse of about 15 gallons at 90
degrees F. was undertaken for 3 minutes and the water was drained.
[0108] (g) A five minute extract was undertaken where the wash tub was
spun at 400 RPM to remove excess water.
[0109] Step Three:
[0110] Substeps (a) through (g) from Step Two were repeated with the
addition of the L2000XP detergent.
[0111] Substeps (a) through (e)--from Step One were repeated without the
addition of 50% NaOH to further rinse the linen.
[0112] Step Four:
[0113] The wet towels were placed in a Huebsch dryer, Stack 30 Pound (300
L) Capacity and the towels were dried on the high setting for 50 to 60
minutes such that the fabric temperature reached about 200 degrees
Fahrenheit. If a larger load of towels was scoured, the time was
increased. Towels had no remaining free water after Step Three was
completed.
[0114] Mid-pH Detergent Protocol (wash pH 9.7):
[0115] Step One: [0116] (a) An Ecolab Formula 1 capsule was docked in a
dispenser to create a 10% solution of concentrated product in 5 grain
water. [0117] (b) A low water level Wash Step of about 12 gallons was
conducted for 15 minutes at 120.degree. F. with 530 g of 10% Formula 1
solution (concentrate product available from Ecolab located in St. Paul,
Minn.). [0118] (c) A first high water level rinse of about 15 gallons was
undertaken for 2 minutes. The water rinse water temperature was 120
degrees Fahrenheit. The water was drained from the wash tub. [0119] (d) A
one minute extract was undertaken where the wash tub was spun at 400 RPM
to remove excess water. [0120] (e) A second high water level rinse of
about 15 gallons at 110 degrees Fahrenheit was undertaken for 2 minutes
and the water was drained. [0121] (f) A five minute extract was
undertaken where the wash tub was spun at 400 RPM to remove excess water.
[0122] Step Two:
[0123] The towels were dried for 60 minutes until dry. Fabric temperature
during the dry step was either conducted at high temperature of
200.degree. F.
[0124] High Alkaline Detergent Protocol (wash pH 11.3):
[0125] Step One: [0126] (a) A low water level Wash Step of about 12
gallons was conducted for 7 minutes at 130.degree. F. with 50 g
colorant-free L2000XP detergent available from Ecolab located in St.
Paul, Minn. In an alternate protocol 70 g detergent were used. [0127] (b)
A low water level Bleach Step of about 12 gallons was conducted for 7
minutes at 130.degree. F. with 50 mL of Laundri Destainer chlorine bleach
(about 50 ppm available chlorine) available from Ecolab located in St.
Paul, Minn. In an alternate protocol 100 mL bleach was used. [0128] (c) A
high water level Rinse Step of about 15 gallons was conducted for 2
minutes at 110.degree. F. [0129] (d) A high water level Rinse Step of
about 15 gallons was conducted for 2 minutes at 100.degree. F. [0130] (e)
A high water level Rinse Step of about 15 gallons was conducted for 2
minutes at 100.degree. F. [0131] f) A low water level Condition Step of
about 12 gallons was conducted for 5 minutes at 100.degree. F. with 55 g
Fabric Conditioner. In an alternate protocol 64 g Fabric Conditioner was
used. The compositions of the fabric conditioners are provided below in
Tables 1 through 6 below. [0132] (g) A standard final extract (spin) was
conducted for 5 minutes.
[0133] Step Two: [0134] The towels were dried on high heat for 50-60
minutes until dry. Fabric temperature during the dry step was either
conducted at low temperature of less than 180.degree. F. or high
temperature of 200.degree. F. or greater.
[0135] Softness
[0136] Softness was determined by rating from a panel of trained experts.
Two towels from each set were evaluated for softness by a panel of seven
trained experts. Panelists were asked to rank softness on a 0-7 scale in
which 0 is very rough, medium is 3.5, and 7 is very soft. The panelists'
rankings for each condition were averaged.
[0137] Absorbancy
[0138] Absorbancy was determined by dipping 1 centimeter of 4''.times.7''
test swatches into a colored dye solution and were allowed to stand for 6
minutes. After 6 minutes, the swatches were marked at the highest point
of colored dye. The swatches were then measured in millimeters from the 1
cm dip point to the higher line. Each test swatch was repeated three
times and the average was reported.
[0139] Whiteness Determination
[0140] Initial Whiteness readings were taken using a Hunter Lab Colorquest
XE spectrophotometer with standardization settings as follows: Mode=RSIN,
Viewing Area=Large, Port Size=1.00'', and UV Filter=420 nm. HunterLab
measuring settings include: Selection: CIELAB, Illuminant: D65, and
Observer: 10 degree. Ten scoured towels were read twice each. The 20
readings were averaged.
[0141] After the wash, condition, and dry cycles (Steps One and Two) were
complete, readings (L, a, b*, WI, YI) were taken for each towel on the
Hunter Lab Instrument. This procedure was repeated for a total of 10-15
wash, condition, and dry cycles. A graph of b* versus cycle number was
plotted. This shows yellowness of the towels in each progressive
wash/condition/dry cycle, with a more positive b* value meaning a more
yellow towel. Typically a .DELTA.b*=b*.sub.final-b*.sub.initial value is
calculated for each variable to factor out differences in initial average
readings. Results are shown in FIG. 1. The results show with increasing
wash/condition/dry cycles, samples using compositions of the invention
(Compositions A, B and C) become less yellow (more white) as compared to
a control (Fabric Conditioner Composition I).
[0142] Visual Whiteness Data
[0143] A trained test panel of seven individuals was asked to choose the
whiter towel between two samples. Results are shown as the number of
individuals who chose the sample as the whiter towel.
TABLE-US-00001
TABLE 1
Basic Fabric Conditioner Composition I
Raw Material Percent by weight
Water Deionized 75.521
Poly Ditallow Acyl Methyl 23
Sulfates 90% (Accosoft 501
amidoamine quaternary
ammonium)
Calcium Chloride 78% 0.3
Flake Dihydrate
Preservative 0.15
Fragrance 1
TABLE-US-00002
TABLE 2
Basic Fabric Conditioner Composition II
Raw Material Percent by weight
Water Deionized 75.521
Stephantex .TM. (ester 23.0
quaternary ammonium)
Calcium Chloride 78% 0.3
Flake Dihydrate
Preservative 0.15
Fragrance 1
TABLE-US-00003
TABLE 3
Fabric Conditioner A = Amidoamine quaternary ammonium
compound plus an amino-functional silicone compound
Fabric Conditioner A Percent by weight
Basic Fabric Conditioner I 90.9
Wacker FC 201 (amino- 9.1
functional silicone)
TABLE-US-00004
TABLE 4
Fabric Conditioner B = Amidoamine quaternary ammonium
compound plus an amino functional silicone with polyether groups
Fabric Conditioner B Percent by weight
Basic Fabric Conditioner I 90.9
Wacker FC 203 9.1
TABLE-US-00005
TABLE 5
Fabric Conditioner C = Amidoamine quaternary
ammonium compound plus silicone rubber
Fabric Conditioner C Percent by weight
Basic Fabric Conditioner I 90.9
Wacker FC 205 9.1
TABLE-US-00006
TABLE 6
Fabric Conditioner D = Ester quaternary ammonium
compound plus an ammo-functional silicone compound
Fabric Conditioner D Percent by weight
Basic Fabric Conditioner II 90.9
Wacker FC 201 9.1
[0144] The following table 7 summarizes data from washing towels pursuant
to the low alkaline detergent protocol, using an amido amine quaternary
ammonium (Basic Conditioner I) fabric conditioner with and without amino
functional silicone (Composition A) and drying under high temperatures as
would be experienced in an industrial setting.
TABLE-US-00007
TABLE 7
Dryer Visual Whiteness
Temperature (# of individuals
(degrees .DELTA.b choosing sample as
Detergent Conditioner Fahrenheit) Silicone value whitest)
Low Basic High - 245 F. No 0.41 6
Alkaline Conditioner I
(Control)
Low Conditioner High - 245 F. Yes -0.02 16
Alkaline A
Low Basic High - 200 F. No -0.09 --
Alkaline Conditioner I
(Control)
Low Conditioner High - 200 F. Yes -0.92 --
Alkaline A
[0145] The following table 8 summarizes data from washing towels pursuant
to the high alkaline detergent protocol, using an amido amine quaternary
ammonium (Basic Conditioner I) fabric conditioner with and without amino
functional silicone (Composition A) and drying under low and high
temperatures. A high alkaline detergent is used in industrial settings.
For the samples shown in Table 8, a colorant-free detergent was used. The
commercially available detergent includes a blue colorant that might have
altered the results. Even when using the high alkaline detergent and
drying under lower or consumer dryer conditions (lower temperature) a
benefit was seen when practicing the invention. Samples were also more
absorbent when treated according to the invention (Conditioner with
silicone).
TABLE-US-00008
TABLE 8
Protocol
Conditions Dryer
(g detergent/ Condition
ml bleach/g (degrees .DELTA.b- Softness
Detergent Conditioner conditioner) Fahrenheit) Silicone value retention
Absorbancy
High Basic 70 g/100 ml/64 g Low - No -0.04 -- --
Alkaline Conditioner 150 F.
I (Control)
High Conditioner 70 g/100 ml/64 g Low - Yes -0.94 -- --
Alkaline A 150 F.
High Basic 50 g/50 ml/55 g High - No -0.68 5.2 2.5
Alkaline Conditioner 200 F.
I (Control)
High Conditioner 50 g/50 ml/55 g High - Yes -1.00 5.6 5.1
Alkaline A 200 F.
High Basic 50 g/50 ml/55 g High - No 0.12 5.3 2.7
Alkaline Conditioner 240 F.
I (Control)
High Conditioner 50 g/50 ml/55 g High - Yes -0.57 6.2 5.1
Alkaline A 240 F.
High Basic 70 g/100 ml/64 g High - No 0.94 -- --
Alkaline Conditioner 245 F.
I (Control)
High Conditioner 70 g/100 ml/64 g High - Yes 0.29
Alkaline A 245 F.
TABLE-US-00009
TABLE 8
with Visual Whiteness Data for select repeated samples
Visual
Whiteness
Protocol (# of
Conditions Dryer individuals
(g detergent/ Condition choosing
ml bleach/g (degrees .DELTA.b sample as
Detergent Conditioner conditioner) Fahrenheit) Silicone value whitest)
High Basic 70 g/100 ml/64 g Low - No -0.04 2
Alkaline Conditioner 150 F.
I (Control)
High Conditioner 70 g/100 ml/64 g Low - Yes -0.94 20
Alkaline A 150 F.
High Basic 70 g/100 ml/64 g High - No 0.94 6
Alkaline Conditioner 245 F.
I (Control)
High Conditioner 70 g/100 ml/64 g High - Yes 0.29 16
Alkaline A 245 F.
[0146] The following table 9 summarizes data from washing towels pursuant
to the low alkaline detergent protocol, using an ester quaternary
ammonium (Basic Conditioner II) fabric conditioner with and without amino
functional silicone (Composition D) and drying under high temperatures.
TABLE-US-00010
TABLE 9
Dryer
Temperature .DELTA.b Softness
Detergent Conditioner (degrees F.) Silicone value retention
Low Basic High - 200 F. No 0.22 5.1
Alkaline Composition II
(Control)
Low Composition D High - 200 F. Yes -0.24 5.9
Alkaline
Low Basic High - 240 F. No 0.76 5.2
Alkaline Composition II
(Control)
Low Composition D High - 240 F. Yes 0.41 5.6
Alkaline
[0147] The following table 10 summarizes data from washing towels pursuant
to the low alkaline detergent protocol, using an amidoamine quaternary
ammonium (Basic Conditioner I) fabric conditioner with and without amino
functional silicone (Composition B) and with and without silicone rubber
(Composition C) and drying under high temperatures.
TABLE-US-00011
TABLE 10
Dryer
Temperature
(degrees .DELTA.b Softness
Detergent Conditioner Fahrenheit) Silicone value retention
Low Basic High - 200 F. No -0.09 --
Alkaline Conditioner I
(Control)
Low Composition High - 200 F. Yes -1.09 --
Alkaline B
Low Basic High - 200 F. No -0.09 --
Alkaline Conditioner I
(Control)
Low Composition High - 200 F. Yes -1.00 --
Alkaline C
[0148] The following table 11 summarizes data from washing towels pursuant
to the mid pH detergent protocol, using an amidoamine quaternary ammonium
(Basic Conditioner I) fabric conditioner with and without amino
functional silicone (Composition A) and drying under high temperatures.
TABLE-US-00012
TABLE 11
Whiteness
(# of
Dryer individuals
Temperature # of choosing
(degrees wash/dry sample as Softness .DELTA.b
Detergent Conditioner Fahrenheit) Silicone cycles whitest) retention value
mid-pH Conditioner I 200 F. No 10 -- -- 3.55
mid-PH Composition A 200 F. Yes 10 -- -- 0.21
mid-pH Conditioner I 200 F. No 15 0 4.38 4.12
mid-PH Composition A 200 F. Yes 15 22 4.37 1.12
[0149] The above data summarized in Tables 7-11 shows that reduced
yellowing of samples occurred when compositions of the invention were
used in high or mid-alkaline wash conditions and/or when dryer
temperature was 200.degree. F. or higher. The above data also shows that
softness did not decrease in the samples using a conditioner of the
invention.
* * * * *