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| United States Patent Application |
20110272457
|
| Kind Code
|
A1
|
|
Fitzwater; Kelly R.
|
November 10, 2011
|
Combination Shipping And Display Package
Abstract
A carton for containing and displaying a plurality of articles. The
carton comprises a plurality of panels that extend at least partially
around an interior of the carton, the plurality of panels comprising a
first panel, a second panel foldably connected to the first panel, a
third panel foldably connected to the second panel, and a fourth panel
foldably connected to at least one of the first and third panels. The
carton further comprises at least one end panel foldably connected to at
least two panels of the plurality of panels to at least partially close
an end of the carton. The at least one end panel comprises an oblique
edge and an oblique fold line extending from the oblique edge toward a
corner of the at least one end panel.
| Inventors: |
Fitzwater; Kelly R.; (Lakewood, CO)
|
| Serial No.:
|
177012 |
| Series Code:
|
13
|
| Filed:
|
July 6, 2011 |
| Current U.S. Class: |
229/103; 206/774; 229/242; 53/458 |
| Class at Publication: |
229/103; 206/774; 229/242; 53/458 |
| International Class: |
B65D 5/52 20060101 B65D005/52; B65B 5/02 20060101 B65B005/02; B65D 5/54 20060101 B65D005/54 |
Claims
1. A carton for containing and displaying a plurality of articles, the
carton comprising: a plurality of panels that extend at least partially
around an interior of the carton, the plurality of panels comprising a
first panel, a second panel foldably connected to the first panel, a
third panel foldably connected to the second panel, and a fourth panel
foldably connected to at least one of the first and third panels; and at
least one end panel foldably connected to at least two panels of the
plurality of panels to at least partially close an end of the carton, the
at least one end panel comprising an oblique edge and an oblique fold
line extending from the oblique edge toward a corner of the at least one
end panel.
2. The carton of claim 1, the at least one end panel comprising a first
end flap and a second end flap, the first end flap comprising the oblique
fold line with a proximal portion of the first end flap connected to a
distal portion of the first end flap at the oblique fold line.
3. The carton of claim 2, the second end flap being adhered in
face-to-face contact with the distal portion of the first end flap,
wherein the proximal portion of the first end flap is free from
connection to the second end flap so that the first end flap may collapse
inward toward the plurality of panels about the oblique fold line
bringing the distal portion in face-to-face contact with the proximal
portion.
4. The carton of claim 3, the second end flap comprising a drag edge for
contacting a panel of the plurality of panels when collapsing the at
least one end panel.
5. The carton of claim 3, the distal portion of the first end flap
comprising a generally longitudinal edge and a generally transverse edge,
wherein the transverse edge generally lines up with a longitudinal fold
line connecting the second end flap at the end of the carton.
6. The carton of claim 3, the at least one end panel comprising a first
end panel foldably connected to the first panel and the fourth panel at a
first end of the carton and a second end panel foldably connected to the
second panel and the third panel at the first end of the carton.
7. The carton of claim 6, the first end flap of the first end panel being
connected to the first panel at a longitudinal fold line, the second end
flap of the first end panel being connected to the fourth panel at the
longitudinal fold line, the first end flap of the second end panel being
connected to the second panel at the longitudinal fold line, and the
second end flap of the second end panel being connected to the third
panel at the longitudinal fold line.
8. The carton of claim 7, the first end panel at least partially
overlapping the second end panel proximate to the oblique fold lines of
the first and second end panels.
9. The carton of claim 6, the at least one end panel further comprising a
third end panel foldably connected to the first panel and the fourth
panel at a second end of the carton and a fourth end panel foldably
connected to the second panel and the third panel at the second end of
the carton.
10. The carton of claim 6, the first panel being connected to the second
panel at a tear line.
11. The carton of claim 2, the first end flap comprising a clearance
notch proximate to the corner of the at least one end panel, the oblique
tear line extending from the oblique edge to the clearance notch.
12. The carton of claim 2, the oblique edge of the at least one end panel
comprising a first end flap oblique edge lining up with a second end flap
oblique edge.
13. The carton of claim 1, the at least one end panel comprising a first
end panel foldably connected to the first panel and the fourth panel at a
first end of the carton and a second end panel foldably connected to the
second panel and the third panel at the first end of the carton.
14. The carton of claim 13, the at least one end panel further comprising
a third end panel foldably connected to the first panel and the fourth
panel at a second end of the carton and a fourth end panel foldably
connected to the second panel and the third panel at the second end of
the carton.
15. The carton of claim 13, the first panel being connected to the second
panel at a tear line.
16. A blank for forming a carton, the blank comprising: a plurality of
panels comprising a first panel, a second panel foldably connected to the
first panel, a third panel foldably connected to the second panel, and a
fourth panel foldably connected to the first panel; and a plurality of
end flaps extending along a marginal area of the blank, the plurality of
end flaps comprising at least one first end flap that comprises a first
edge and an oblique fold line extending from the first edge toward a
corner of the at least one first end flap.
17. The blank of claim 16, further comprising at least one second end
flap comprising a second edge for fainting a generally straight line with
the first edge when the blank is formed into the carton.
18. The blank of claim 17, wherein the first and second edges extend in
an oblique direction.
19. The blank of claim 17, the at least one first end flap comprising a
primary first end flap connected to the first panel at a longitudinal
fold line and a secondary first end flap connected to the second panel at
the longitudinal fold line, the at least one second end flap comprising a
primary second end flap connected to the fourth panel at the longitudinal
fold line and a secondary second end flap connected to the third panel at
the longitudinal fold line.
20. The blank of claim 19, wherein the plurality of end flaps comprises a
first plurality of end flaps, the marginal area of the blank comprises a
first marginal area of the blank, and the longitudinal fold line
comprises a first longitudinal fold line, the blank further comprising a
second plurality of end flaps extending along a second marginal area of
the blank.
21. The blank of claim 16, the first panel being connected to the second
panel at a tear line.
22. The blank of claim 16, the at least one first end flap comprising a
clearance notch proximate to the corner of the at least one first end
flap, the oblique tear line extending from the first edge to the
clearance notch.
23. A method of forming a carton, the method comprising: obtaining a
plurality of panels comprising a first panel, a second panel foldably
connected to the first panel, a third panel foldably connected to the
second panel, and a fourth panel foldably connected to the first panel,
and a plurality of end flaps extending along a marginal area of the
blank, the plurality of end flaps comprising at least one first end flap
that comprises a first edge and an oblique fold line extending from the
first edge toward a corner of the at least one first end flap; forming a
tray portion of the container defined by at least the first and fourth
panels and at least one of the plurality of end flaps; and forming a top
portion of the container defined by at least the second and third panels.
24. The method of claim 23, further comprising folding the fourth panel
relative to the first panel and the at least one first end flap along the
oblique fold line to form an at least partially flattened carton
configuration.
25. The method of claim 23, further comprising: inserting a plurality of
articles into the tray portion; and folding the top portion relative to
the tray portion to at least partially close the carton.
26. The method of claim 25, further comprising forming a display tray by
tearing along a tear line connecting the first and second panels to
separate the top portion from the tray portion.
27. The method of claim 23, wherein the plurality of end flaps further
comprises at least one second end flap and the at least one first end
flap comprises a proximal portion connected to a distal portion at the
oblique fold line.
28. The method of claim 27, wherein the forming a tray portion comprises
adhering the distal portion of the at least first end flap to the at
least one second end flap with the at least one first end flap is at
least partially in face-to-face contact with the at least one second end
flap.
29. The method of claim 28, the distal portion of the at least one first
end flap comprising a generally longitudinal edge and a generally
transverse edge, wherein the forming the tray portion comprises aligning
the transverse edge with a longitudinal fold line connecting the at least
one second end flap at the marginal area.
30. The method of claim 27, wherein the forming a top portion comprises
adhering the distal portion of the at least first end flap to the at
least one second end flap with the at least one first end flap is at
least partially in face-to-face contact with the at least one second end
flap.
31. The method of claim 30, the distal portion of the at least one first
end flap comprising a generally longitudinal edge and a generally
transverse edge, wherein the forming the top portion comprises aligning
the transverse edge with a longitudinal fold line connecting the at least
one second end flap at the marginal area.
32. The method of claim 27, wherein the plurality of end flaps comprises
a first plurality of end flaps, the marginal area of the blank comprises
a first marginal area of the blank, and the longitudinal fold line
comprises a first longitudinal fold line, the blank further comprising a
second plurality of end flaps extending along a second marginal area of
the blank.
33. The method of claim 23, wherein forming the top portion comprises
forming a first end panel from the plurality of end flaps and the forming
the tray portion comprises forming a second end panel from the plurality
of end flaps, and the method further comprises closing the carton by
folding the top portion relative to the tray portion so that the first
end panel at least partially overlaps the second end panel.
34. The method of claim 33, wherein the forming the first end panel
comprises aligning the first edge of the at least one first end flap with
an oblique edge of at least one second end flap.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation application of prior PCT
Application No. PCT/US2010/020429, filed Jan. 8, 2010, entitled
"Combination Shipping and Display Package," which PCT application claims
the benefit of U.S. Provisional Application No. 61/204,755, filed on Jan.
9, 2009.
INCORPORATION BY REFERENCE
[0002] The entire disclosures of PCT Application No. PCT/US2010/020429,
filed Jan. 8, 2010, and U.S. Provisional Application No. 61/204,755,
filed Jan. 9, 2009, are incorporated by reference as if set forth in
their entireties.
BACKGROUND OF THE DISCLOSURE
[0003] The present disclosure generally relates to cartons for holding and
dispensing food product containers or other types of articles. More
specifically, the present disclosure relates to cartons that may be
converted to a display tray.
SUMMARY OF THE DISCLOSURE
[0004] In general, one aspect of the disclosure is directed to a carton
for containing and displaying a plurality of articles. The carton
comprises a plurality of panels that extend at least partially around an
interior of the carton, the plurality of panels comprising a first panel,
a second panel foldably connected to the first panel, a third panel
foldably connected to the second panel, and a fourth panel foldably
connected to at least one of the first and third panels. The carton
further comprises at least one end panel foldably connected to at least
two panels of the plurality of panels to at least partially close an end
of the carton. The at least one end panel comprises an oblique edge and
an oblique fold line extending from the oblique edge toward a corner of
the at least one end panel.
[0005] In another aspect, the disclosure is generally directed to a blank
for forming a carton. The blank comprises a plurality of panels
comprising a first panel, a second panel foldably connected to the first
panel, a third panel foldably connected to the second panel, and a fourth
panel foldably connected to the first panel. The blank further comprises
a plurality of end flaps extending along a marginal area of the blank.
The plurality of end flaps comprises at least one first end flap that
comprises a first edge and an oblique fold line extending from the first
edge toward a corner of the at least one end panel.
[0006] In another aspect, the disclosure is generally directed to a method
of forming a carton. The method comprises obtaining a plurality of panels
comprising a first panel, a second panel foldably connected to the first
panel, a third panel foldably connected to the second panel, and a fourth
panel foldably connected to the first panel, and a plurality of end flaps
extending along a marginal area of the blank. The plurality of end flaps
comprises at least one first end flap that comprises a first edge and an
oblique fold line extending from the first edge toward a corner of the at
least one end panel. The method further comprises forming a tray portion
of the container defined by at least the first and fourth panels and at
least one of the plurality of end flaps, and forming a top portion of the
container defined by at least the second and third panels.
[0007] Those skilled in the art will appreciate the above stated
advantages and other advantages and benefits of various additional
embodiments reading the following detailed description of the embodiments
with reference to the below-listed drawing figures.
[0008] According to common practice, the various features of the drawings
discussed below are not necessarily drawn to scale. Dimensions of various
features and elements in the drawings may be expanded or reduced to more
clearly illustrate the embodiments of the disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG. 1 is a plan view of a blank used to form a carton according to
a first embodiment of the disclosure.
[0010] FIG. 2 is a perspective of the erected carton formed from the blank
of FIG. 1 in an open configuration.
[0011] FIG. 3 is a perspective view of the carton of FIG. 2 in a flattened
state.
[0012] FIG. 4 is a perspective view of the carton of FIG. 2 loaded with
containers.
[0013] FIG. 5 is a perspective view of the carton in a partially closed
configuration.
[0014] FIG. 6 is a perspective view of the carton in a closed
configuration.
[0015] FIGS. 7 and 8 show the carton in various configurations converting
the carton to a display configuration.
[0016] FIG. 9 is a perspective view of the carton in the display
configuration.
[0017] Corresponding parts are designated by corresponding reference
numbers throughout the drawings.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0018] The present disclosure generally relates to cartons that contain
articles such as containers. The articles can be used for packaging food
and beverage products, for example. The articles can be made from
materials suitable in composition for packaging the particular food or
beverage item, and the materials include, but are not limited to,
paperboard; cardboard; aluminum and/or other metals; glass; plastics such
as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like, or
any combination thereof
[0019] Cartons according to the present disclosure can accommodate
articles of any shape. For the purpose of illustration and not for the
purpose of limiting the scope of the disclosure, the following detailed
description describes food product containers (e.g., paperboard boxes) as
disposed within the carton embodiments. In this specification, the terms
"lower," "bottom," "upper" and "top" indicate orientations determined in
relation to fully erected and upright cartons.
[0020] FIG. 1 is a plan view of the exterior side 102 of a blank,
generally indicated at 100, used to form a carton 200 (FIG. 6) according
to the exemplary embodiment of the disclosure. The carton 200 can be used
to house a plurality of articles such as containers C (FIG. 4). In one
embodiment, the carton 200 is of the type commonly referred to as a
"Biers" or "Biers" carton or tray. The carton 200 has an erected and open
shape shown in FIG. 2 and a flattened shape 201 shown in FIG. 3. In the
illustrated embodiment, the carton 200 is sized to house thirty-six
parallelpiped containers C in a 3.times.6.times.2 arrangement, but the
carton 200 may be sized and shaped to hold containers of a different or
same quantity in one or more layers and/or in different row/column
arrangements (e.g., 1.times.6, 3.times.5, 2.times.6.times.2,
3.times.4.times.2, 2.times.9, 2.times.6, 3.times.4, etc.). The carton 200
may further be alternatively sized and shaped to hold containers of a
different shape.
[0021] The blank 100 has a longitudinal axis L1 and a lateral or
transverse axis L2. In the illustrated embodiment, the blank 100
comprises a bottom panel 110 foldably connected to a first side panel 120
at a first lateral line 121, a top panel 130 foldably connected to the
first side panel 120 at a second lateral fold line 131, and a second side
panel 140 foldably connected to the bottom panel 110 at a third lateral
fold line 141.
[0022] The bottom panel 110 is foldably connected to a first bottom end
flap 112 and a second bottom end flap 114. The first side panel 120 is
foldably connected to a first side end flap 122 and a second side end
flap 124. The top panel 130 is foldably connected to a first top end flap
132, a second top end flap 134, and an extension flap 136. The extension
flap 136 is connected to the top flap 130 by a transverse tear line 133
and can include a finger aperture 138 defined by the tear line 133 and an
arcuate edge 139. The second side panel 140 is foldably connected to a
first side end flap 142 and a second side end flap 144. The second side
panel 140 can include a recess 146 shaped to provide clearance for a
finger accessing the finger aperture 138 when the carton 200 is fully
assembled in the shipping state (FIG. 6).
[0023] In the illustrated embodiment, the first top and bottom end flaps
132, 112 and first side end flaps 122, 142 extend along a first marginal
area of the blank 100, and are foldably connected at a first longitudinal
fold line 162 that extends along the length of the blank. The second top
and bottom end flaps 134, 114 and second side end flaps 124, 144 extend
along a second marginal area of the blank 100, and are foldably connected
at a second longitudinal fold line 164 that also extends along the length
of the blank. The longitudinal fold lines 162, 164 may be, for example,
substantially straight, or offset at one or more locations to account for
blank thickness or for other factors. When the blank 100 is erected into
the carton 200, the first top and bottom end flaps 132, 112 and first
side end flaps 122, 142 close a first end 151 of the carton, and the
second top and bottom end flaps 134, 114 and second side end flaps 124,
144 close a second end 153 of the carton. In accordance with an
alternative embodiment of the present disclosure, different flap
arrangements can be used for closing the ends 151, 153 of the carton 200.
[0024] In the illustrated embodiment, the first and second bottom end
flaps 112, 114 each comprise an oblique edge 170, a longitudinal edge
171, and a generally transverse edge 172 that is generally aligned with
the transverse fold line 141. The first and second bottom end flaps 112,
114 each further include a proximal portion 175 connected to a distal
portion 177 at an oblique fold line 174 extending from the oblique edge
170 to a clearance notch 176. The clearance notch 176 reduces excess
material at the corners of the carton 200 for easier folding into the
flattened state 201 shown in FIG. 3. In the illustrated embodiment, the
transverse edge 172 extends from an end of the longitudinal edge 171 to
the clearance notch 176. The first and second bottom end flaps 112, 114
could be otherwise shaped, arranged, and/or configured.
[0025] In the illustrated embodiment, the first and second side end flaps
122, 124 each comprise an oblique edge 180, a longitudinal edge 181, and
a generally transverse edge 182 that is generally aligned with the
transverse fold line 131. The first and second side end flaps 122, 124
each further include a proximal portion 185 connected to a distal portion
187 at an oblique fold line 184 extending from the oblique edge 180 to a
clearance notch 186. The clearance notch 186 reduces excess material at
the corners of the carton 200 for easier folding into the flattened state
201 shown in FIG. 3. In the illustrated embodiment, the transverse edge
182 extends from an end of the longitudinal edge 181 to the clearance
notch 186. In the illustrated embodiment, the first and second end flaps
122, 124 include a lateral edge 183 extending from the longitudinal fold
line 166 to the oblique edge 180. The first and second side end flaps
122, 124 could be otherwise shaped, arranged, and/or configured.
[0026] In one embodiment, the first and second side end flaps 142, 144 are
each defined, in part, by an oblique edge 190 and a drag edge 191. The
first and second top end flaps 132, 134 are each defined, in part, by an
oblique edge 192 and a drag edge 193. The side end flaps 142, 144 and/or
the top end flaps 132, 134 could be otherwise shaped, arranged, and/or
configured.
[0027] In accordance with the exemplary embodiment, the blank 100 can be
erected into the carton 200 by folding the second side panel 140 upward
about fold line 141 and folding the first side end flap 142 and the first
bottom end flap 112 upward about the longitudinal fold line 162. The
first bottom end flap 112 is folded such that it is at least partially in
face-to-face contact with the first side end flap 142 such that the
transverse edge 172 is generally aligned in an overlapping relationship
with the portion of the longitudinal fold line 162 joining the second
side panel 140 and the first side end flap 142. In the illustrated
embodiment, the oblique edge 170 is aligned with the oblique edge 190 to
form a generally straight edge. A portion of the first side end flap 142
can be glued to the distal portion 177 of the first bottom end flap 112
to form the first end panel 202 (FIG. 2). It should be noted that the
fold line 174 should have an angle A1 (FIG. 1), relative to the fold line
162, sufficient to allow the first bottom end flap 112 to be folded
inward while attached to a portion of the first side end flap 142 when
collapsing the carton 200 into the flattened state 201 (FIG. 3). For
example, a sufficient angle A1 may be approximately 45.degree. with
respect to the longitudinal fold line 162.
[0028] In the illustrated embodiment, the second bottom end flap 114 and
the second side end flap 144 are folded about the longitudinal fold line
164 and are at least partially overlapped with a portion of the second
side end flap 144 glued to the distal portion 177 of the second bottom
end flap 114 to form the second end panel 204 (FIG. 2) in a similar
manner as the first bottom end flap 112 and first side end flap 142. The
bottom end flaps 112, 114 form respective first end flaps of the end
panels 202, 204, and the side end flaps 142, 144 form respective second
end flaps of the end panels 202, 204. The first side panel 140, the
bottom panel 110, and the end panels 202, 204 form a tray portion 155 of
the container (FIG. 2).
[0029] In one embodiment, the top panel 130 is folded upward about fold
line 131, and the first side end flap 122 and the first top end flap 132
are folded upward about the longitudinal fold line 162. The first side
end flap 122 is folded such that it is at least partially in face-to-face
contact with the first top end flap 132 such that the transverse edge 182
is generally aligned in an overlapping relationship with the portion of
the longitudinal fold line 162 connecting the first top end flap 132 to
the top panel 130. In the illustrated embodiment, the oblique edge 180 is
aligned with the oblique edge 192 to form a generally straight edge. The
distal portion 187 of the first side end flap 122 is glued to a portion
of the first top end flap 132 to form a third end panel 206 (FIG. 2). It
should be noted that the fold line 184 should have an angle A2 (FIG. 1),
relative to the longitudinal fold line 162 sufficient to allow the first
side end flap 122 to be folded inward while attached to a portion of the
first top end flap 132 when collapsing the carton 200 into the flattened
state 201 (FIG. 3). For example, a sufficient angle A2 may be
approximately 45.degree. with respect to the longitudinal fold line 162.
[0030] In the illustrated embodiment, the second top end flap 134 and the
second side end flap 124 are folded about the longitudinal fold line 164
and are at least partially overlapped with a portion of the second top
end flap 134 glued to the distal portion 187 of the second side end flap
124 to form the fourth end panel 208 (FIG. 2) in a similar manner as the
first top end flap 132 and first side end flap 122. The side end flaps
122, 124 form respective first end flaps of the end panels 206, 208, and
the top end flaps 132, 134 form respective second end flaps of the end
panels 206, 208. The second side panel 120, the top panel 130, and the
end panels 206, 208 form a top portion 157 of the container (FIG. 2).
[0031] The resulting carton 200 of the illustrated embodiment is erected
and ready for loading as shown in FIG. 2. However, the carton 200 can be
collapsed into a flattened state 201 shown in FIG. 3 by folding the first
and second end panels 202, 204 inward along the respective longitudinal
fold lines 162, 164 and the oblique fold lines 174, and folding the third
and forth end panels 206, 208 inward along the respective longitudinal
fold lines 152, 164 and the oblique fold lines 184. Upon folding the end
panels 202, 204, 206, 208 inward, the second side panel 140 pivots
downwardly about the transverse fold line 141 toward the bottom panel
110, and the top panel 130 pivots downwardly about the transverse fold
line 131 toward the first side panel 120. In the collapsed state 201, the
second side panel 140 overlaps and is in face-to-face contact with the
inwardly folded end panels 202, 204 and the bottom panel 110. In the
flattened state 201, the top panel 130 overlaps and is in face-to-face
contact with the inwardly folded end panels 206, 208, the first side
panel 120, and the bottom panel 110. Further, for each bottom end flap
112, 114 the distal portion 177 is in face-to-face contact with the
respective proximal portion 175, and for each side end flap 122, 124 the
distal portion 187 is in face-to-face contact with the proximal portion
185. As shown in FIG. 3, the extension flap 136 connected to the top
panel 130 overlaps and is in face-to-face contact with a marginal portion
of the second side panel 140.
[0032] In the illustrated embodiment, the respective drag edges 191, 193
of the first and second side end flaps 142, 144, and the first and second
top end flaps 132, 134 have only slight tapers. This causes the end flaps
to drag against the bottom panel 110 or the first side panel 120 and thus
resist collapsing. Thereby, the carton 200 is less likely to collapse
without a deliberate action by the user. The carton 200 lays generally
flat in the flattened state 201, shown in FIG. 3, which allows the carton
200 to be efficiently stored or shipped prior to loading the carton with
the containers C.
[0033] The carton 200 may be opened from the flat configuration 201 of
FIG. 3 by pivoting the top panel 130 and the second side panel 140 upward
and away from the respective first side panel 120 and the bottom panel
110, which straightens the first end panel 202, the second end panel 204,
the third end panel 206, and the fourth end panel 208 to the position
generally shown in FIG. 2. As shown in FIG. 4, the containers C may then
be placed in the carton 200. In the illustrated embodiment, the
containers C are loaded into the carton 200 such that the printed front
faces of the containers are directed upward with the bottoms of the
containers C contacting the second side panel 140. This allows the
containers C to be properly displayed when the container 200 is converted
to a display tray 300 as described below. The loaded carton 200 is closed
for shipping, storage, or both by first folding about the transverse line
121 (FIG. 5) and then gluing the extension flap 136 to the marginal
portion of the second side panel 140 (FIG. 6). Alternatively, the
container 200 could be loaded and closed by other folding or positioning
steps.
[0034] With reference to FIGS. 7-9, the carton 200 can be converted to a
display tray 300. A user grasps the top panel 130 using finger aperture
138 and recess 146 and tears the top panel 130 away from the extension
flap 136 along tear line 133 and pivots the top panel 130, the first side
panel 120, and the third and fourth end panels 206, 208 about the line
121. The user then tears the first side panel 120 away from the bottom
panel 110 along the line 121, which may be a tear line, as shown in FIG.
8. The remaining display tray 300 is set up with the second side panel
140 forming a bottom of the display tray that can be supported on a
surface S (e.g., shelf or counter). In one embodiment, the display tray
300 has an open front that displays the front faces of the containers C
in an upright position as shown in FIGS. 8 and 9. The display tray has a
back formed by the bottom panel 110 of the container 200 and two sides
formed by the end panels 202, 204.
[0035] Alternative folding and loading sequences to that described above
may be used to erect carton 200 and convert it to display tray 300
without departing from the scope of the disclosure. Further, the blank
100 can be otherwise configured to have multiple top panels, multiple
bottom panels, multiple side panels, or combinations thereof without
departing from the scope of this disclosure. Even further, the carton 200
may be a wrap-around type carton, with the blank 100 including locking
features that can include primary and secondary locking features as is
known in the art.
[0036] The blank according to the present disclosure can be, for example,
formed from coated paperboard and similar materials. For example, the
interior and/or exterior sides of the blank can be coated with a clay
coating. The clay coating may then be printed over with product,
advertising, price coding, and other information or images. The blank may
then be coated with a varnish to protect any information printed on the
blank. The blank may also be coated with, for example, a moisture barrier
layer, on either or both sides of the blank. In accordance with the
above-described embodiments, the blank may be constructed of paperboard
of a caliper such that it is heavier and more rigid than ordinary paper.
The blank can also be constructed of other materials, such as cardboard,
hard paper, or any other material having properties suitable for enabling
the carton to function at least generally as described herein. The blank
can also be laminated or coated with one or more sheet-like materials at
selected panels or panel sections.
[0037] In accordance with the above-described embodiments of the present
disclosure, a fold line can be any substantially linear, although not
necessarily straight, form of weakening that facilitates folding
therealong. More specifically, but not for the purpose of narrowing the
scope of the present disclosure, fold lines may include: a score line,
such as lines formed with a blunt scoring knife, or the like, which
creates a crushed portion in the material along the desired line of
weakness; a cut that extends partially into a material along the desired
line of weakness, and/or a series of cuts that extend partially into
and/or completely through the material along the desired line of
weakness; and various combinations of these features.
[0038] As an example, a tear line can include: a slit that extends
partially into the material along the desired line of weakness, and/or a
series of spaced apart slits that extend partially into and/or completely
through the material along the desired line of weakness, or various
combinations of these features. As a more specific example, one type tear
line is in the form of a series of spaced apart slits that extend
completely through the material, with adjacent slits being spaced apart
slightly so that a nick (e.g., a small somewhat bridging-like piece of
the material) is defined between the adjacent slits for typically
temporarily connecting the material across the tear line. The nicks are
broken during tearing along the tear line. The nicks typically are a
relatively small percentage of the tear line, and alternatively the nicks
can be omitted from or torn in a tear line such that the tear line is a
continuous cut line. That is, it is within the scope of the present
disclosure for each of the tear lines to be replaced with a continuous
slit, or the like. For example, a cut line can be a continuous slit or
could be wider than a slit without departing from the present disclosure.
[0039] The above embodiments may be described as having one or more panels
adhered together by glue during erection of the carton embodiments. The
term "glue" is intended to encompass all manner of adhesives commonly
used to secure carton panels in place.
[0040] The foregoing description of the disclosure illustrates and
describes various embodiments of the present disclosure. As various
changes could be made in the above construction without departing from
the scope of the disclosure, it is intended that all matter contained in
the above description or shown in the accompanying drawings shall be
interpreted as illustrative and not in a limiting sense. Furthermore, the
scope of the present disclosure covers various modifications,
combinations, alterations, etc., of the above-described embodiments that
are within the scope of the claims. Additionally, the disclosure shows
and describes only selected embodiments of the disclosure, but the
disclosure is capable of use in various other combinations,
modifications, and environments and is capable of changes or
modifications within the scope of the inventive concept as expressed
herein, commensurate with the above teachings, and/or within the skill or
knowledge of the relevant art. Furthermore, certain features and
characteristics of each embodiment may be selectively interchanged and
applied to other illustrated and non-illustrated embodiments of the
disclosure without departing from the scope of the disclosure.
* * * * *