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| United States Patent Application |
20120044054
|
| Kind Code
|
A1
|
|
Hussain; Shariq
;   et al.
|
February 23, 2012
|
SELF-CONTAINED RFID-ENABLED DRAWER MODULE
Abstract
A self-contained RFID-enabling drawer module includes a probe antenna to
introduce a robust EM field into a container within a Faraday cage to
activate RFID tags within the container, regardless of the container's
resonant frequency. A receiving antenna and reader read the data of the
activated RFID tags, and a processor and communications module transmit
the RFID tag data to a remote processor. The RFID-enabling module is
self-contained in that it needs only power and a data connection with
which to operate. Where an Ethernet is used, power is obtained by PoE.
The RFID-enabling module may be used to retrofit existing medication
drawers of a medication cabinet or may be used during the construction of
a new cabinet. The RFID-enabling system includes auto tuning of the
antenna to dynamically compensate for loading changes on the EM field.
Assembly and testing costs are reduced and serviceability of the system
is increased.
| Inventors: |
Hussain; Shariq; (Vista, CA)
; Elizondo; Paul M.; (Escondido, CA)
|
| Assignee: |
MEPS Real-Time, Inc.
Carlsbad
CA
|
| Serial No.:
|
024146 |
| Series Code:
|
13
|
| Filed:
|
February 9, 2011 |
| Current U.S. Class: |
340/10.1 |
| Class at Publication: |
340/10.1 |
| International Class: |
G06K 7/01 20060101 G06K007/01 |
Claims
1. An RF-enabling module system for establishing an RF field within a
container having a predetermined size in which items are placed, the
RF-enabling module system comprising: a base having a mounting fixture
configured to mount the base in a selected location in relation to a
container in which items are placed, the container having a container
size and the base having a base size selected to be compatible with the
container size so that the base and components thereof may interact with
items placed within the container; a tunable probe antenna located on the
base and configured to establish a robust activating RF field within the
container within a predetermined frequency range regardless of a resonant
frequency of the container, wherein the robust RF field covers all items
placed in the container; a receiving antenna located on the base and
configured to receive data signals produced within the container in
response to the activating RF field; a reader unit located on the base
configured to receive the data signals from the receiving antenna, and
process the data signals; and a communications unit located on the base
configured to receive the processed data signals from the reader unit and
communicate the processed data signals to a remote location.
2. The RF-enabling module system of claim 1 further comprising a Faraday
cage formed substantially completely around the items in the container;
wherein at least the probe antenna and the receiving antenna are located
within the Faraday cage.
3. The RF-enabling module system of claim 1 wherein the probe antenna is
configured to automatically retune itself to establish the robust
activating RF field within the container to accommodate more or fewer
items in the container.
4. The RF-enabling module system of claim 1 wherein the container has a
resonant frequency and the predetermined frequency range of the probe
antenna does not include the resonant frequency
5. The RF-enabling module system of claim 1 further comprising a switch
between the reader and the probe antenna and the receiving antenna with
the reader configured to switch each antenna on or off for purposes of
activating the container and receiving data from the container.
6. The RF-enabling module system of claim 1 wherein the size of the base
is selected so that the base will be compatible to fit with the size of a
preexisting container, whereby the module system is used to retrofit the
preexisting container.
7. The RF-enabling module system of claim 1 wherein the size of the base
is selected so that the base will be compatible to fit with the size of a
container being constructed, whereby the module system is used to form an
integrated part of the container being constructed.
8. The RF-enabling module system of claim 1 wherein the antennae are
located on top of respective mesa structures that are formed on the base.
9. The RF-enabling module system of claim 1 further comprising multiple
probe antennae and multiple receiving antennae, and wherein the reader is
centrally located on the base between the multiple antennae.
10. The RF-enabling module system of claim 9 comprising four receiving
antennae, two probe antennae, two switches, and the reader comprises an
RFID reader circuit board mounted to the base, the probe antennae, the
switches, and the reader being mounted to an RFID reader circuit board
with the reader circuit board is centrally located between the antennae.
11. An RFID-enabling module system for establishing an RF field within a
container having a predetermined size in which items are placed, the
RFID-enabling module system comprising: a base having a mounting fixture
configured to mount the base in a selected location in relation to a
container in which items are placed, each item having an RFID tag with a
unique data identification, the container having a container size and the
base having a base size selected to be compatible with the container size
so that the base and components thereof may interact with tagged items
placed within the container; a tunable probe antenna located on the base
and configured to establish a robust activating RF field within the
container within a predetermined frequency range that does not include a
resonant frequency of the container, the robust RF field selected to
activate the RFID tags of the items placed in the container; a receiving
antenna located on the base and configured to receive RFID data signals
produced within the container in response to the activating RF field; an
RFID reader unit located on the base configured to receive the RFID data
signals from the receiving antenna, and process the data signals; and a
communications unit located on the base configured to receive the
processed data signals from the reader unit and communicate the processed
data signals to a remote location; a Faraday cage formed substantially
completely around the tagged items in the container; wherein at least the
probe antenna and the receiving antenna are located within the Faraday
cage; a data base located at the remote location, the data base
containing information pertaining to the tagged items that is correlated
with the data identifications of the tags respectively attached to the
items; and a remote processor located at the remote location configured
receive the processed data signals, compare them to the data base, and
provide information relating to the tagged items based on the comparison.
12. The RFID-enabling module system of claim 11 wherein the information
relating to the tagged items based on the comparison includes at least
one of: inventory level compared against minimum/maximum levels for
reordering; counterfeit prevention; ePedigree/serialization capability;
lot control; medication error prevention; NDC control; and expiration
control.
13. The RFID-enabling module system of claim 11 wherein the reader is
configured to automatically establish the RF field automatically in the
container according to a schedule.
14. The RFID-enabling module system of claim 11 wherein the probe antenna
is configured to automatically retune itself to establish the robust
activating RF field within the container to accommodate more or fewer
items in the container.
15. A method for RFID-enabling a container to establish an RF field
within the container, the container having a predetermined size in which
RFID tagged items are placed, the method comprising: mounting a base in a
selected location in relation to a container in which RFID tagged items
are placed, the container having a container size and the base having a
base size selected to be compatible with the container size so that the
base and components thereof may interact with the RFID tags on the items
placed within the container; exciting a tunable probe antenna mounted to
the base to establish a robust RFID activating RF field within the
container within a predetermined frequency range regardless of a resonant
frequency of the container, the robust RF field covering all RFID tagged
items placed in the container; receiving unique RFID identification data
signals from RFID tags on items in the container after they have been
activated by the RF field; reading and processing the RFID data signals
from the activated items in the container; and communicating the
processed RFID data signals to a remote location.
16. The method of claim 15 further comprising forming a Faraday cage
substantially completely around the RFID tagged items in the container;
and mounting at least the probe antenna and the receiving antenna within
the Faraday cage.
17. The method of 15 comprising automatically retuning the probe antenna
to establish the robust RFID activating RF field within the container to
accommodate more or fewer RFID tagged items in the container.
18. The method of claim 15 wherein the step of exciting includes the step
of exciting the tunable probe antenna with a frequency range that does
not include a resonant frequency of the container.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001] This application claims the benefit of U.S. Application No.
61/302,912, filed Feb. 9, 2010, currently pending, and is a
continuation-in-part of U.S. application Ser. No. 12/631,861, filed on
Dec. 7, 2009, currently pending, both of which are incorporated by
reference in their entirety.
BACKGROUND
[0002] The invention relates generally to the field of medication
administration, and more particularly, to a medication administration
system and associated method that provide identification, and tracking of
medications in a container, such as a drawer.
[0003] Medication dispensing systems have been in use for many years. The
initial purpose of such systems was to reduce medication errors
associated with manual distribution and the high cost of maintaining a
large amount of inventory. Current systems present many advantages,
including lower costs associated with pharmaceutical distribution,
improved inventory control, substance control, automated documentation,
further reduction of errors, and relieving professional pharmacists and
nursing personnel of many tasks.
[0004] In large medical facilities, the main inventories of pharmaceutical
items are held in storage locations which are often far removed from the
patients who use them. To facilitate secure and accurate delivery of the
pharmaceutical items from these storage locations to the patient, a
variety of systems have been proposed and put into use. In earlier
systems, referred to as a "cart exchange" system, medication carts are
distributed at nursing stations in the medical facility, remote from the
central pharmacy, and are periodically exchanged with fully supplied
carts. Typically, these carts contain a twenty-four hour supply of
medications sorted by patient into specific drawers. The "used" cart is
returned to a central pharmacy of supply area where the next twenty-four
hours of medications are replenished. Narcotics are stored in locked
boxes on the floor, requiring two nurses with separate keys and a written
log.
[0005] While the cart exchange system is still in use for some
medications, the activities of bringing up many new orders from the
central pharmacy during the day, and having a large amount of unused
medication being returned results in a large amount of labor. The
re-stocking of these medications needs to be done accurately, and is very
time consuming. As a result, there has been an increasing use of
automated, processor-based, medication cabinets on the nursing floors.
The processor on each cabinet monitors the access to the pharmaceutical
items in these fixed cabinets, allowing the current on-hand inventory and
the need for replenishment to be communicated to a central processor at
the central pharmacy location. These processor-based dispensing cabinets
were initially used for the more convenient management of narcotics, and
for the ability to have a "floor stock" of common medications and other
medical supplies from which a nurse could issue the first dose of a
needed new prescription, while waiting for the twenty-four hours supply
to be delivered from the pharmacy in the exchange cart, or on a special
order basis.
[0006] Referring now to FIG. 23 the medication cabinet 300 typically
comprises an integrated touch screen 304 coupled to a control unit 306, a
communication link 308 for linking to a central server 310, and a
communication link 314 for linking to one or more carts 316. Such
communication links 308 and 314 are schematically shown as connections
for wired communication, but could also be transmitters and receivers
(e.g., RF, IR, acoustical) for wireless communication as would be
recognized by one of ordinary skill in communication technologies. In
addition to the data that is input via the communication links 308 and
314, data is input manually via a virtual keyboard included in the touch
screen 304. Although not clearly shown, a keyboard may also be provided
as well as the pointing device 318, which is shown. The keyboard and
pointing device may take different forms. In one embodiment, the keyboard
may be full size and in another embodiment, the keyboard may be compact.
Similarly, the pointing device may be a mouse, touch pad, or other
device. The communication link 308 is a connection to the server 310 and
allows the medication cabinet 300 to interface with the data base 320 to
which the server 310 has access for real-time updates, as needed. It also
provides necessary information to guide the pre-authorized healthcare
attendant in the preparation of patient medications, intravenous
solutions, and the like. In an alternative embodiment shown in FIG. 24, a
full size actual keyboard 322 or keypad is provided and may replace or
augment the functions of the touch screen 304.
[0007] These processor-based medication cabinets 300 offer the possibility
of storing the majority of medications that the patients on the floor
might need during the day and night. In many cases, these medications are
stored in pockets within locked drawers. A nurse, upon entering his or
her own personal ID, and the ID of a specific patient, will see the
medications that are approved overall for that selected patient and will
also see what medications are due at that particular time, referred to
generally as "Due Medications." The task for the central pharmacy then is
to monitor the on-hand stock of the medications stored in the cabinets,
and restock those levels at regular intervals. A significant advantage of
this process is not having unused doses of medications returned to the
central pharmacy. It also means that first doses (as well as subsequent
doses) are immediately available.
[0008] The handling of medications has often been a manual process in
determining which medications were removed from the cabinet and which
remain. Such manual handling, examination, and research are time
consuming. It would be desirable to provide a system and method that can
automate at least some of these requirements so that efficiency is
increased.
[0009] Radio-frequency identification ("RFID") is the use of
electromagnetic energy ("EM energy") to stimulate a responsive device
(known as an RFID "tag" or transponder) to identify itself and in some
cases, provide additionally stored data. RFID tags typically include a
semiconductor device having a memory, circuitry, and one or more
conductive traces that form an antenna. Typically, RFID tags act as
transponders, providing information stored in the semiconductor device
memory in response to an RF interrogation signal received from a reader,
also referred to as an interrogator. Some RFID tags include security
measures, such as passwords and/or encryption. Many RFID tags also permit
information to be written or stored in the semiconductor memory via an RF
signal.
[0010] RFID tags may be incorporated into or attached to articles to be
tracked. In some cases, the tag may be attached to the outside of an
article with adhesive, tape, or other means and in other cases, the tag
may be inserted within the article, such as being included in the
packaging, located within the container of the article, or sewn into a
garment. The RFID tags are manufactured with a unique identification
number which is typically a simple serial number of a few bytes with a
check digit attached. This identification number is incorporated into the
tag during manufacture. The user cannot alter this serial/identification
number and manufacturers guarantee that each serial number is used only
once. This configuration represents the low cost end of the technology in
that the RFID tag is read-only and it responds to an interrogation signal
only with its identification number. Typically, the tag continuously
responds with its identification number. Data transmission to the tag is
not possible. These tags are very low cost and are produced in enormous
quantities.
[0011] Such read-only RFID tags typically are permanently attached to an
article to be tracked and, once attached, the serial number of the tag is
associated with its host article in a computer data base. For example, a
particular type of medicine may be contained in hundreds or thousands of
small vials. Upon manufacture, or receipt of the vials at a health care
institution, an RFID tag is attached to each vial. Each vial with its
permanently attached RFID tag will be checked into the data base of the
health care institution upon receipt. The RFID identification number may
be associated in the data base with the type of medicine, size of the
dose in the vial, and perhaps other information such as the expiration
date of the medicine. Thereafter, when the RFID tag of a vial is
interrogated and its identification number read, the data base of the
health care institution can match that identification number with its
stored data about the vial. The contents of the vial can then be
determined as well as any other characteristics that have been stored in
the data base. This system requires that the institution maintain a
comprehensive data base regarding the articles in inventory rather than
incorporating such data into an RFID tag.
[0012] An object of the tag is to associate it with an article throughout
the article's life in a particular facility, such as a manufacturing
facility, a transport vehicle, a health care facility, a storage area, or
other, so that the article may be located, identified, and tracked, as it
is moved. For example, knowing where certain medical articles reside at
all times in a health care facility can greatly facilitate locating
needed medical supplies when emergencies arise. Similarly, tracking the
articles through the facility can assist in generating more efficient
dispensing and inventory control systems as well as improving work flow
in a facility. Additionally, expiration dates can be monitored and those
articles that are older and about to expire can be moved to the front of
the line for immediate dispensing. This results in better inventory
control and lowered costs.
[0013] Other RFID tags are writable and information about the article to
which the RFID tag is attached can be programmed into the individual tag.
While this can provide a distinct advantage when a facility's computer
servers are unavailable, such tags cost more, depending on the size of
the memory in the tag. Programming each one of the tags with information
contained in the article to which they are attached involves further
expense.
[0014] RFID tags may be applied to containers or articles to be tracked by
the manufacturer, the receiving party, or others. In some cases where a
manufacturer applies the tags to the product, the manufacturer will also
supply a respective data base file that links the identification number
of each of the tags to the contents of each respective article. That
manufacturer supplied data base can be distributed to the customer in the
form of a file that may easily be imported into the customer's overall
data base thereby saving the customer from the expense of creating the
data base.
[0015] Many RFID tags used today are passive in that they do not have a
battery or other autonomous power supply and instead, must rely on the
interrogating energy provided by an RFID reader to provide power to
activate the tag. Passive RFID tags require an electromagnetic field of
energy of a certain frequency range and certain minimum intensity in
order to achieve activation of the tag and transmission of its stored
data. Another choice is an active RFID tag; however, such tags require an
accompanying battery to provide power to activate the tag, thus
increasing the expense of the tag and making them undesirable for use in
a large number of applications.
[0016] Depending on the requirements of the RFID tag application, such as
the physical size of the articles to be identified, their location, and
the ability to reach them easily, tags may need to be read from a short
distance or a long distance by an RFID reader. Such distances may vary
from a few centimeters to ten or more meters. Additionally, in the U.S.
and in other countries, the frequency range within which such tags are
permitted to operate is limited. As an example, lower frequency bands,
such as 125 KHz and 13.56 MHz, may be used for RFID tags in some
applications. At this frequency range, the electromagnetic energy is less
affected by liquids and other dielectric materials, but suffers from the
limitation of a short interrogating distance. At higher frequency bands
where RFID use is permitted, such as 915 MHz and 2.4 GHz, the RFID tags
can be interrogated at longer distances, but they de-tune more rapidly as
the material to which the tag is attached varies. It has also been found
that at these higher frequencies, closely spaced RFID tags will de-tune
each other as the spacing between tags is decreased.
[0017] There are a number of common situations where the RFID tags may be
located inside enclosures. Some of these enclosures may have entirely or
partially metal or metallized surfaces. Examples of enclosures include
metal enclosures (e.g., shipping containers), partial metal enclosures
(e.g., vehicles such as airplanes, buses, trains, and ships that have a
housing made from a combination of metal and other materials), and
non-metal enclosures (e.g., warehouses and buildings made of wood).
Examples of objects with RFID tags that may be located in these
enclosures include loose articles, packaged articles, parcels inside
warehouses, inventory items inside buildings, various goods inside retail
stores, and various portable items (e.g., passenger identification cards
and tickets, baggage, cargo, individual life-saving equipment such as
life jackets and masks) inside vehicles, etc.
[0018] The read range (i.e., the range of the interrogation and/or
response signals) of RFID tags is limited. For example, some types of
passive RFID tags have a maximum range of about twelve meters, which may
be attained only in ideal free space conditions with favorable antenna
orientation. In a real situation, the observed tag range is often six
meters or less. Therefore, some of the enclosures described above may
have dimensions that far exceed the read range of an individual RFID tag.
Unless the RFID reader can be placed in close proximity to a target RFID
tag in such an enclosure, the tag will not be activated and read.
Additionally, metal surfaces of the enclosures present a serious obstacle
for the RF signals that need to be exchanged between RFID readers and
RFID tags, making RFID tags located behind those metal surfaces difficult
or impossible to detect.
[0019] In addition to the above, the detection range of the RFID systems
is typically limited by signal strength to short ranges, frequently less
than about thirty centimeters for 13.56 MHz systems. Therefore, portable
reader units may need to be moved past a group of tagged items in order
to detect all the tagged items, particularly where the tagged items are
stored in a space significantly greater than the detection range of a
stationary or fixed single reader antenna. Alternately, a large reader
antenna with sufficient power and range to detect a larger number of
tagged items may be used. However, such an antenna may be unwieldy and
may increase the range of the radiated power beyond allowable limits.
Furthermore, these reader antennae are often located in stores or other
locations where space is at a premium and it is expensive and
inconvenient to use such large reader antennae. In another possible
solution, multiple small antennae may be used but such a configuration
may be awkward to set up when space is at a premium and when wiring is
preferred or required to be hidden.
[0020] In the case of medical supplies and devices, it is desirable to
develop accurate tracking, inventory control systems, and dispensing
systems so that RFID tagged devices and articles may be located quickly
should the need arise, and may be identified for other purposes, such as
expiration dates. In the case of medical supply or dispensing cabinets
used in a health care facility, a large number of medical devices and
articles are located closely together, such as in a plurality of drawers.
Cabinets such as these are typically made of metal, which can make the
use of an external RFID system for identification of the stored articles
difficult. In some cases, such cabinets are locked due to the presence of
narcotics or other medical articles or apparatus within them that are
subject to a high theft rate. Thus, manual identification of the cabinet
contents is difficult due to the need to control access.
[0021] Providing an internal RFID system in such a cabinet can pose
challenges. Where internal articles can have random placement within the
cabinet, the RFID system must be such that there are no "dead zones" that
the RFID system is unable to reach. In general, dead zones are areas in
which the level of coupling between an RFID reader antenna and an RFID
tag is not adequate for the system to perform a successful read of the
tag. The existence of such dead zones may be caused by orientations in
which the tag and the reader antennae are in orthogonal planes. Thus,
articles placed in dead zones may not be detected thereby resulting in
inaccurate tracking of tagged articles.
[0022] Often in the medical field, there is a need to read a large number
of tags attached to articles in such an enclosure, and as mentioned
above, such enclosures have limited access due to security reasons. The
physical dimension of the enclosure may need to vary to accommodate a
large number of articles or articles of different sizes and shapes. In
order to obtain an accurate identification and count of such
closely-located medical articles or devices, a robust electromagnetic
energy field must be provided at the appropriate frequency within the
enclosure to surround all such stored articles and devices to be sure
that their tags are all are activated and read. Such medical devices may
have the RFID tags attached to the outside of their containers and may be
stored in various orientations with the RFID tag (and associated antenna)
pointed upwards, sideways, downward, or at some other angle in a random
pattern.
[0023] Generating such a robust EM energy field is not an easy task. Where
the enclosure has a size that is resonant at the frequency of operation,
it can be easier to generate a robust EM field since a resonant standing
wave may be generated within the enclosure. However, in the RFID field
the usable frequencies of operation are strictly controlled and are
limited. It has been found that enclosures are desired for the storage of
certain articles that do not have a resonant frequency that matches one
of the allowed RFID frequencies. Thus, a robust EM field must be
established in another way.
[0024] Additionally, where EM energy is introduced to such an enclosure
for reading the RFID tags within, efficient energy transfer is of
importance. Under static conditions, the input or injection of EM energy
into an enclosure can be maximized with a simple impedance matching
circuit positioned between the conductor delivering the energy and the
enclosure. As is well known to those of skill in the art, such impedance
matching circuits or devices maximize the power transfer to the enclosure
while minimizing the reflections of power from the enclosure. Where the
enclosure impedance changes due to the introduction or removal of
articles to or from the enclosure, a static impedance matching circuit
may not provide optimum energy transfer into the enclosure. If the energy
transfer and resulting RF field intensity within the enclosure were to
fall below a threshold level, some or many of the tags on articles within
the enclosure would not be activated to identify themselves, leaving an
ineffective inventory system.
[0025] It is a goal of many health care facilities to keep the use of EM
energy to a minimum, or at least contained. The use of high-power readers
to locate and extract data from RFID tags is generally undesirable in
health care facilities, although it may be acceptable in warehouses that
are sparsely populated with workers, or in aircraft cargo holds.
Radiating a broad beam of EM energy at a large area, where that EM energy
may stray into adjacent, more sensitive areas, is undesirable. Efficiency
in operating a reader to obtain the needed identification information
from tags is an objective. In many cases where RFID tags are read,
hand-held readers are used. Such readers transmit a relatively wide beam
of energy to reach all RFID tags in a particular location. While the end
result of activating each tag and reading it may be accomplished, the
transmission of the energy is not controlled except by the aim of the
user. Additionally, this is a manual system that will require the
services of one or more individuals, which can also be undesirable in
facilities where staff is limited. In many such systems, the RFID reader
is a portable unit with a "tethered reader head" thereby imposing the
extra time and effort to find the unit, be sure it is powered, take it to
the medication cabinet where the inventory is required, open the cabinet,
collect the inventory data, and then upload the inventory data to a
pharmacy server. All of the foregoing take significant amounts of time.
[0026] Hence, those of skill in the art have recognized a need for a means
to provide a more automated inventory management system, which is
installed into a drawer or drawers of a medication cabinet that can
automatically upload inventory data regarding the contents of a selected
container, such as a drawer, without requiring the manual efforts of a
facility's personnel. A need has also been recognized for an RFID tag
reader system in which the efficient use of energy is made to activate
and read all RFID tags in an enclosed area. A further need for
establishing a robust EM field in enclosures to activate and read tags
disposed at random orientations has also been recognized. A further need
has been recognized for an automated system to identify articles stored
in a metal cabinet without the need to gain access to the cabinet. Yet
another need has been recognized for energizing containers, such as
drawers at non-resonant frequencies sufficient to read RFID tags in those
containers. A further recognized need is to RFID-enable existing
medication cabinets or other storage containers. The present invention
fulfills these needs and others.
SUMMARY OF THE INVENTION
[0027] Briefly and in general terms, the present invention is directed to
a self-contained RF module system for establishing an electromagnetic
field in a preexisting non-resonant container, such as a drawer, to
energize the container with sufficient field strength to read RFID tags
located in that container, so that tagged medical articles may be
identified and tracked. The system and method in accordance with the
invention are particularly suited to installation into medication
cabinets that do not have automatic identification systems for their
contents.
[0028] In one aspect there is provided an RF-enabling module system for
establishing an RF field within a container having a predetermined size
in which items are placed, the RF-enabling module system comprising a
base having a mounting fixture configured to mount the base in a selected
location in relation to a container in which items are placed, the
container having a container size and the base having a base size
selected to be compatible with the container size so that the base and
components thereof may interact with items placed within the container, a
tunable probe antenna located on the base and configured to establish a
robust activating RF field within the container within a predetermined
frequency range regardless of a resonant frequency of the container,
wherein the robust RF field covers all items placed in the container, a
receiving antenna located on the base and configured to receive data
signals produced within the container in response to the activating RF
field, a reader unit located on the base configured to receive the data
signals from the receiving antenna, and process the data signals, and a
communications unit located on the base configured to receive the
processed data signals from the reader unit and communicate the processed
data signals to a remote location.
[0029] More detailed aspects in accordance with the invention include the
module system further comprising a Faraday cage formed substantially
completely around the items in the container wherein at least the probe
antenna and the receiving antenna are located within the Faraday cage.
The probe antenna is configured to automatically retune itself to
establish the robust activating RF field within the container to
accommodate more or fewer items in the container. The container has a
resonant frequency and the predetermined frequency range of the probe
antenna does not include the resonant frequency
[0030] Other aspects include the RF-enabling module system further
comprising a switch between the reader and the probe antenna and the
receiving antenna with the reader configured to switch each antenna on or
off for purposes of activating the container and receiving data from the
container. The size of the base is selected so that the base will be
compatible to fit with the size of a preexisting container, whereby the
module system is used to retrofit the preexisting container. The size of
the base is selected so that the base will be compatible to fit with the
size of a container being constructed, whereby the module system is used
to form an integrated part of the container being constructed.
[0031] More detailed aspects include the antennae being located on top of
respective mesa structures that are formed on the base. Multiple probe
antennae and multiple receiving antennae are used and wherein the reader
is centrally located on the base between the multiple antennae. Four
receiving antennae, two probe antennae, two switches, and the reader
comprises an RFID reader circuit board mounted to the base, the probe
antennae, the switches, and the reader being mounted to an RFID reader
circuit board with the reader circuit board is centrally located between
the antennae.
[0032] Other aspects include an RFID-enabling module system for
establishing an RF field within a container having a predetermined size
in which items are placed, the RFID-enabling module system comprising a
base having a mounting fixture configured to mount the base in a selected
location in relation to a container in which items are placed, each item
having an RFID tag with a unique data identification, the container
having a container size and the base having a base size selected to be
compatible with the container size so that the base and components
thereof may interact with tagged items placed within the container, a
tunable probe antenna located on the base and configured to establish a
robust activating RF field within the container within a predetermined
frequency range that does not include a resonant frequency of the
container, the robust RF field selected to activate the RFID tags of the
items placed in the container, a receiving antenna located on the base
and configured to receive RFID data signals produced within the container
in response to the activating RF field, an RFID reader unit located on
the base configured to receive the RFID data signals from the receiving
antenna, and process the data signals, and a communications unit located
on the base configured to receive the processed data signals from the
reader unit and communicate the processed data signals to a remote
location, a Faraday cage formed substantially completely around the
tagged items in the container, wherein at least the probe antenna and the
receiving antenna are located within the Faraday cage, a data base
located at the remote location, the data base containing information
pertaining to the tagged items that is correlated with the data
identifications of the tags respectively attached to the items, and a
remote processor located at the remote location configured receive the
processed data signals, compare them to the data base, and provide
information relating to the tagged items based on the comparison.
[0033] Further detailed aspects include the RFID-enabling module system
wherein the information relating to the tagged items based on the
comparison includes at least one of:
[0034] inventory level compared against minimum/maximum levels for
reordering;
[0035] counterfeit prevention;
[0036] ePedigree/serialization capability;
[0037] lot control;
[0038] medication error prevention;
[0039] NDC control; and
[0040] expiration control.
[0041] Additionally, the reader is configured to automatically establish
the RF field automatically in the container according to a schedule. The
probe antenna is configured to automatically retune itself to establish
the robust activating RF field within the container to accommodate more
or fewer items in the container.
[0042] In accordance with method aspects of the invention, there is
provided a method for RFID-enabling a container to establish an RF field
within the container, the container having a predetermined size in which
RFID tagged items are placed, the method comprising mounting a base in a
selected location in relation to a container in which RFID tagged items
are placed, the container having a container size and the base having a
base size selected to be compatible with the container size so that the
base and components thereof may interact with the RFID tags on the items
placed within the container, exciting a tunable probe antenna mounted to
the base to establish a robust RFID activating RF field within the
container within a predetermined frequency range regardless of a resonant
frequency of the container, the robust RF field covering all RFID tagged
items placed in the container, receiving unique RFID identification data
signals from RFID tags on items in the container after they have been
activated by the RF field, reading and processing the RFID data signals
from the activated items in the container, and communicating the
processed RFID data signals to a remote location.
[0043] More detailed method aspects include forming a Faraday cage
substantially completely around the RFID tagged items in the container
and mounting at least the probe antenna and the receiving antenna within
the Faraday cage. Further, the method comprises automatically retuning
the probe antenna to establish the robust RFID activating RF field within
the container to accommodate more or fewer RFID tagged items in the
container. Additionally, the step of exciting includes the step of
exciting the tunable probe antenna with a frequency range that does not
include a resonant frequency of the container.
[0044] The features and advantages of the invention will be more readily
understood from the following detailed description that should be read in
conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] FIG. 1 is a schematic diagram of a drawer that may be positioned
within a medical dispensing cabinet, showing the storage of a plurality
of medical articles randomly positioned in the drawer, each of those
articles having an integral RFID tag oriented randomly;
[0046] FIG. 2 is a perspective view of a medication dispensing cabinet
having five drawers, one of which is similar to the schematic view of
FIG. 1, the cabinet also having an integral computer for controlling
access to the cabinet and performing inventory tracking by periodically
reading any RFID tags placed on articles stored within the cabinet, and
for reporting the identified articles to a remote computer;
[0047] FIG. 3 is a block and flow diagram showing an embodiment in which
an RFID reader transmits activating EM energy into a drawer containing
RFID tags with a single transmitting antenna, receives the data output
from the activated RFID tags with a single receiving antenna, a computer
controlling the transmission of activating energy and receiving the data
from the activated RFID tags for processing;
[0048] FIG. 4 is a block and flow diagram similar to FIG. 3 showing an
embodiment in which an RFID reader transmits activating EM energy into a
drawer containing RFID tags with two transmitting antennae, receives the
data output from the activated RFID tags with three receiving antennae,
and as in FIG. 3, a computer controlling the transmission of activating
energy and receiving the data from the activated RFID tags for
processing;
[0049] FIG. 5 shows an enclosure with a single probe and a connector, the
probe being configured to inject EM energy into the enclosure and excite
a TE mode;
[0050] FIG. 6 shows an enclosure with a single probe and a connector, the
probe being configured to inject EM energy into the enclosure and excite
a TM mode;
[0051] FIG. 7 shows a plot of coupled power in an enclosure as a function
of frequency for a resonant enclosure where f.sub.n is the natural
resonance frequency of the enclosure;
[0052] FIG. 8 shows a plot of coupled power (ordinate axis) in an
enclosure as a function of frequency (abscissa axis), where f.sub.f is a
forced resonance frequency, or otherwise referred to as a frequency that
is not equal to the resonant frequency of the enclosure, and f.sub.n is
the natural resonant frequency of the enclosure, showing the
establishment of a robust field of coupled power in the enclosure at the
f.sub.f frequency;
[0053] FIG. 9 shows an enclosure with two probes each with a connector for
injecting EM energy into the enclosure, one probe being a TM probe and
the other being a TE probe;
[0054] FIG. 10 shows a probe, a connector, and an attenuator that is used
to improve the impedance match between the probe and the enclosure;
[0055] FIG. 11 shows a probe, a connector, and a passive matching circuit
that is used to improve the impedance match between the probe and
enclosure;
[0056] FIG. 12 shows an active matching circuit connected between a probe
located in an enclosure and a transceiver, the active matching circuit
comprising a tunable capacitor, a dual-directional coupler, multiple
power sensors, and a comparator used to provide a closed-loop, variable
matching circuit to improve the impedance match between the probe and the
enclosure;
[0057] FIG. 13 provides a side cross-sectional view of the cabinet of FIG.
2 at the location of a drawer with the drawer removed for clarity,
showing the placement of two probe antennae in a "ceiling mount"
configuration for establishing a robust EM field in the drawer when it is
in place in the cabinet in the closed position;
[0058] FIG. 14 is a perspective view of the metallic enclosure showing the
probe configuration of FIG. 13 again showing the two probe antennae for
establishing a robust EM field in a drawer to be inserted;
[0059] FIG. 15 is a cutaway perspective side view of the metallic
enclosure or frame in which are mounted the dual probe antennae of FIGS.
13 and 14 with the drawer removed for clarity;
[0060] FIG. 16 is a frontal perspective view of the view of FIG. 14 with a
cutaway plastic drawer in place in the metallic enclosure and further
showing the dual ceiling mount probe antennae protected by an
electromagnetically inert protective cover, and further showing cooling
system components mounted at the back of the cabinet near the drawer's
back, the drawing also showing a partial view of a drawer slide mechanism
for ease in sliding the drawer between open and closed positions in the
cabinet, the drawer front and rear panels having been cutaway in this
view;
[0061] FIG. 17 is a frontal perspective view at the opposite angle from
that of FIG. 16 with the plastic drawer completely removed showing the
dual ceiling mount probe antennae protected by the EM inert protective
cover mounted to the metallic enclosure, and further showing the cooling
system components of FIG. 16 mounted at the back of the cabinet as a
spring loading feature to automatically push the drawer to the open
position when the drawer's latch is released, the figure also showing a
mounting rail for receiving the slid of the drawer;
[0062] FIG. 18 is a schematic view with measurements in inches of the
placement of two TE.sub.01 mode probes in the top surface of the
enclosure shown in FIGS. 13-15;
[0063] FIG. 19 is a schematic view of the size and placement within the
drawer of FIG. 16 of two microstrip or "patch" antennae and their
microstrip conductors disposed between respective antennae and the back
of the drawer at which they will be connected to SMA connectors in one
embodiment, for interconnection with other components;
[0064] FIG. 20 is diagram of field strength in an embodiment of an
enclosure with a probe placed in the enclosure at a position in
accordance with the diagram of FIG. 19;
[0065] FIG. 21 is a lower scale drawing of the field intensity diagram of
FIG. 20 showing a clearer view of the field intensity nearer the front
and back walls of the enclosure;
[0066] FIG. 22 is a block electrical and signal diagram for a
multiple-drawer medical cabinet, such at that shown in FIG. 2, showing
the individual multiplexer switches, the single RFID scanner, and power
control;
[0067] FIG. 23 shows a medication administration cabinet having a control
unit, a display, which in one embodiment comprises a touch screen for the
input of data and instructions, a pointing device in the form of a mouse,
a plurality of drawers used for storing medications having RFID tags, and
connections to a server, a data base, and a cart;
[0068] FIG. 24 shows the medication administration cabinet of FIG. 23 with
a view of two input devices, one of which is a full size keyboard and the
other of which is a pointing device in the form of a mouse;
[0069] FIG. 25 is an exploded view of a drawer removed from the opening
and Faraday cage of the medication cabinet, showing details of the drawer
design including partitions for creating pockets to store medical items,
and part of the Faraday cage created in the cabinet;
[0070] FIG. 26, is an enlarged view of the drawer of FIG. 25 looking from
behind the drawer so that a metallic front of the drawer can be seen to
form a part of a Faraday cage, which, when the drawer is in the closed
position, completes the Faraday cage about the drawer so that the RFID
system will operate effectively;
[0071] FIG. 27 is an exploded view of a medication cabinet with the lower
drawer removed, showing a representation of a Faraday cage to be formed
within the frame for the removed drawer, an RFID-enabling module, to be
mounted with the Faraday cage so that at least the antennae of which are
within the Faraday cage, and the drawer to be slidably mounted within the
representation of the Faraday cage, and also showing power and data
connections for the module;
[0072] FIG. 28 is a top view of an RFID-enabling drawer module in
accordance with aspects of the invention showing four receiving antenna
elements, two probe antennas, an RFID reader printed circuit board, an
RFID reader mounted to the RFID reader printed circuit board, and two
switches, each of which interconnects two antenna elements and
interconnects the probe antennas with the RFID reader;
[0073] FIG. 29 is a side view of FIG. 28 that more clearly shows the side
profile of the two probe antennas and mesa structures upon which the
antenna elements are formed;
[0074] FIG. 30 is a front view of FIG. 28 that shows the end profile of a
probe antenna, the RFID reader, and the mesa structures on which antenna
elements are mounted; and
[0075] FIG. 31 is a flow chart presenting a method by which a drawer is
RFID enabled in accordance with aspects of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0076] Referring now in more detail to the exemplary drawings for purposes
of illustrating embodiments of the invention, wherein like reference
numerals designate corresponding or like elements among the several
views, there is shown in FIG. 1 a schematic representation of a partial
enclosure 20 in which a plurality of medical articles 22 are stored, each
with a respective RFID tag 24 that has a unique identification number.
The partial enclosure may comprise a drawer having a front 26, a left
side 28, a right side 30, a rear 32, and a bottom 34. These articles are
randomly distributed in the drawer with the RFID tags facing in various
and random directions.
[0077] As used in regard to the embodiments herein, "reader" and
"interrogator" refer to a device that may read or write/read. The data
capture device is always referred to as a reader or an interrogator
regardless of whether it can only read or is also capable of writing. A
reader typically contains a radio frequency module (a transmitter and a
receiver, sometimes referred to as a "transceiver"), a control unit and a
coupling element (such as an antenna or antennae) to the RFID tag.
Additionally, many readers include an interface for forwarding data
elsewhere, such as an RS-232 interface. The reader, when transmitting,
has an interrogation zone within which an RFID tag will be activated.
When within the interrogation zone, the RFID tag will draw its power from
the electrical/magnetic field created in the interrogation zone by the
reader. In a sequential RFID system (SEQ), the interrogation field is
switched off at regular intervals. The RFID tag is programmed to
recognize these "off" gaps and they are used by the tag to send data,
such as the tag's unique identification number. In some systems, the
tag's data record contains a unique serial number that is incorporated
when the tag is manufactured and which cannot be changed. This number may
be associated in a data base with a particular article when the tag is
attached to that article. Thus, determining the location of the tag will
then result in determining the location of the article to which it is
attached. In other systems, the RFID tag may contain more information
about the article to which it is attached, such as the name or
identification of the article, its expiration date, it dose, the patient
name, and other information. The RFID tag may also be writable so that it
can be updated.
[0078] As used in regard to the embodiments herein, "tag" is meant to
refer to an RFID transponder. Such tags typically have a coupling
element, such as an antenna, and an electronic microchip. The microchip
includes data storage, also referred to as memory.
[0079] FIG. 2 presents a representative medical dispensing cabinet 40
comprising a plurality of movable drawers 42. In this embodiment, there
are five drawers that slide outwardly from the cabinet so that access is
provided to the contents of the drawers. FIG. 1 is a schematic diagram of
a representative drawer that may be positioned within the cabinet of FIG.
2 for sliding outward to provide access to the drawer's contents and for
sliding inward into the cabinet to secure the drawer's contents. The
cabinet also comprises an integral computer 44 that may be used to
control access to the drawers and to generate data concerning access and
contents, and to communicate with other systems. In this embodiment, the
computer generates data concerning the number and type of articles in the
drawers, the names of the patients for whom they have been prescribed,
the prescribed medications and their prescribed administration dates and
times, as well as other information. In a simpler system, the computer
may simply receive unique identification numbers from stored articles and
pass those identification numbers to an inventory control computer that
has access to a data base for matching the identification numbers to
article descriptions.
[0080] Such a cabinet may be located at a nursing station on a particular
floor of a health care institution and may contain the prescriptions for
the patients of that floor. As prescriptions are prepared for the
patients of that floor, they are delivered and placed into the cabinet
40. They are logged into the integral computer 44, which may notify the
pharmacy of their receipt. A drawer may also contain non-prescription
medical supplies or articles for dispensing to the patients as determined
by the nursing staff. At the appropriate time, a nurse would access the
drawer in which the medical articles are stored through the use of the
computer 44, remove a particular patient's prescriptions and any needed
non-prescription articles, and then close the drawer so that it is
secured. In order to access the cabinet, the nurse may need to provide
various information and may need a secure access code. The drawers 42 may
be locked or unlocked as conditions require.
[0081] The computer 44 in some cases may be in communication with other
facilities of the institution. For example, the computer 44 may notify
the pharmacy of the health care institution that a patient's prescription
has been removed from the cabinet for administration at a particular day
and time. The computer may also notify the finance department of the
health care institution of the removal of prescriptions and other medical
articles for administration to a particular patient. This medication may
then be applied to the patient's account. Further, the computer 44 may
communicate to administration for the purpose of updating a patient's
Medication Administration Record (MAR), or e-MAR. The medication cabinet
40 computer 44 may be wirelessly connected to other computers of the
health care institution or may have a wired connection. The cabinet may
be mounted on wheels and may be moved about as needed or may be
stationary and unable to move.
[0082] Systems that use RFID tags often employ an RFID reader in
communication with one or more host computing systems that act as
depositories to store, process, and share data collected by the RFID
reader. Turning now to FIGS. 3 and 4, a system and method 50 for tracking
articles are shown in which a drawer 20 of the cabinet 40 of FIG. 2 is
monitored to obtain data from RFID tags disposed with articles in that
drawer. As mentioned above, a robust field of EM energy needs to be
established in the storage site so that the RFID tags mounted to the
various stored articles will be activated, regardless of their
orientation.
[0083] In FIGS. 3 and 4, the tracking system 50 is shown for identifying
articles in an enclosure and comprises a transmitter 52 of EM energy as
part of an RFID reader. The transmitter 52 has a particular frequency,
such as 915 MHz, for transmitting EM energy into a drawer 20 by means of
a transmitting antenna 54. The transmitter 52 is configured to transmit
the necessary RFID EM energy and any necessary timing pulses and data
into the enclosure 20 in which the RFID tags are disposed. In this case,
the enclosure is a drawer 20. The computer 44 of an RFID reader 51
controls the EM transmitter 52 to cycle between a transmit period and a
non-transmit, or off, period. During the transmit period, the transmitted
EM energy at or above a threshold intensity level surrounds the RFID tags
in the drawer thereby activating them. The transmitter 52 is then
switched to the off period during which the RFID tags respond with their
respective stored data.
[0084] The embodiment of FIG. 3 comprises a single transmitting probe
antenna 54 and a single receiving antenna 56 oriented in such a manner so
as to optimally read the data transmitted by the activated RFID tags
located inside the drawer 20. The single receiving antenna 56 is
communicatively coupled to the computer 44 of the reader 50 located on
the outside of the drawer 20 or on the inner bottom of the drawer. Other
mounting locations are possible. Coaxial cables 58 or other suitable
signal links can be used to couple the receiving antenna 56 to the
computer 44. A wireless link may be used in a different embodiment.
Although not shown in the figures, those skilled in the art will
recognize that various additional circuits and devices are used to
separate the digital data from the RF energy, for use by the computer.
Such circuits and devices have not been shown in FIGS. 3 and 4 to avoid
unneeded complexity in the drawing.
[0085] The embodiment of FIG. 4 is similar to the embodiment of FIG. 3 but
instead uses two transmitting probe antennae 60 and 62 and three
receiving antennae 64, 66, and 68. The configuration and the number of
transmitting probe antennae and receiving antennae to be used for a
system may vary based at least in part on the size of the enclosure 20,
the frequency of operation, the relationship between the operation
frequency and the natural resonance frequency of the enclosure, and the
expected number of RFID tags to be placed in it, so that all of the RFID
tags inside the enclosure can be reliably activated and read. The
location and number of RFID reader components can be dependent on the
particular application. For example, fewer components may be required for
enclosures having a relatively small size, while additional components,
such as shown in FIG. 4, may be needed for larger enclosures. Although
shown in block form in FIGS. 3 and 4, it should be recognized that each
receiving antenna 56, 64, 66, and 68 of the system 50 may comprise a
sub-array in a different embodiment.
[0086] The transmit antennae (54, 60, and 62) and the receive antennae
(56, 64, 66, and 68) may take different forms. In one embodiment as is
discussed in more detail below, a plurality of "patch" or microstrip
antennae were used as the reader receiving antennae and were located at
positions adjacent various portions of the bottom of the drawer while the
transmit antennae were wire probes located at positions adjacent portions
of the top of the drawer. It should be noted that in the embodiments of
FIGS. 3 and 4, the RFID reader 50 may be permanently mounted in the same
cabinet at a strategic position in relation to the drawer 20.
[0087] One solution for reliably interrogating densely packed or randomly
oriented RFID tags in an enclosure is to treat the enclosure as a
resonant cavity. Establishing a resonance within the cavity enclosure can
result in a robust electromagnetic field capable of activating all RFID
tags in the enclosure. This can be performed by building an enclosure out
of electrically conductive walls and exciting the metallic enclosure, or
cavity, using a probe or probes to excite transverse electric (TE) or
transverse magnetic (TM) fields in the cavity at the natural frequency of
resonance of the cavity. This technique will work if the cavity
dimensions can be specifically chosen to set up the resonance at the
frequency of operation or if the frequency of operation can be chosen for
the specific enclosure size. Since there are limited frequency bands
available for use in RFID applications, varying the RFID frequency is not
an option for many applications. Conversely, requiring a specific set of
physical dimensions for the enclosure so that the natural resonant
frequency of the enclosure will equal the available RFID tag activating
frequency will restrict the use of this technique for applications where
the enclosure needs to be of a specific size. This latter approach is not
practical in view of the many different sizes, shapes, and quantities of
medical articles that must be stored.
[0088] Referring now to FIG. 5, a rectangular enclosure 80 is provided
that may be formed as part of a medical cabinet, such as the cabinet
shown in FIG. 2. It may be embodied as a frame disposed about a
non-metallic drawer in such a cabinet. The enclosure 80 is formed of
metallic or metallized walls 82, floor 83, and ceiling 84 surfaces, all
of which are electrically conductive. All of the walls 82, floor 83, and
ceiling 84 may also be referred to herein as "walls" of the enclosure.
FIG. 5 also shows the use of an energy coupling or probe 86 located at
the top surface 84 of the enclosure 80. In this embodiment, the probe
takes the form of a capacitor probe 88 in that the probe 88 has a first
portion 94 that proceeds axially through a hole 90 in the ceiling 84 of
the enclosure. The purpose of the coupling is to efficiently transfer the
energy from the source 52 (see FIGS. 3 and 4) to the interior 96 of the
enclosure 80. The size and the position of the probe are selected for
effective coupling and the probe is placed in a region of maximum field
intensity. In FIG. 5, a TE.sub.01 mode is established through the use of
capacitive coupling. The length and distance of the bent portion 94 of
the probe 88 affects the potential difference between the probe and the
enclosure 80.
[0089] Similarly, FIG. 6 presents an inductive coupling 110 of the
external energy to an enclosure 112. The coupling takes the form of a
loop probe 114 mounted through a side wall 116 of the enclosure. The
purpose of this probe is to establish a TM.sub.01 mode in the enclosure.
[0090] The rectangular enclosures 80 and 112 shown in FIGS. 5 and 6 each
have a natural frequency of resonance f.sub.n, shown in FIG. 7 and
indicated on the abscissa axis 118 of the graph by f.sub.n. This is the
frequency at which the coupled power in the enclosure is the highest, as
shown on the ordinate axis 119 of the graph. If the injected energy to
the enclosure does not match the f.sub.n frequency, the coupled power
will not benefit from the resonance phenomenon of the enclosure. In cases
where the frequency of operation cannot be changed, and is other than
f.sub.n, and the size of the enclosure cannot be changed to obtain an
f.sub.n that is equal to the operating frequency, another power coupling
apparatus and method must be used. In accordance with aspects of the
invention, an apparatus and method are provided to result in a forced
resonance f.sub.f within the enclosure to obtain a standing wave within
the enclosure with constructive interference. Such a standing wave will
establish a robust energy field within the enclosure strong enough to
activate all RFID tags residing therein.
[0091] When an EM wave that is resonant with the enclosure enters, it
bounces back and forth within the enclosure with low loss. As more wave
energy enters the enclosure, it combines with and reinforces the standing
wave, increasing its intensity (constructive interference). Resonation
occurs at a specific frequency because the dimensions of the cavity are
an integral multiple of the wavelength at the resonance frequency. In the
present case where the injected energy is not at the natural resonance
frequency f.sub.n of the enclosure, a solution in accordance with aspects
of the invention is to set up a "forced resonance" in an enclosure. This
forced resonance is different from the natural resonance of the enclosure
in that the physical dimensions of the enclosure are not equal to an
integral multiple of the wavelength of the excitation energy, as is the
case with a resonant cavity. A forced resonance can be achieved by
determining a probe position, along with the probe length to allow for
energy to be injected into the cavity such that constructive interference
results and a standing wave is established. The energy injected into the
enclosure in this case will set up an oscillatory field region within the
cavity, but will be different from a standing wave that would be present
at the natural resonance frequency f.sub.n of a resonant cavity. The EM
field excited from this forced resonance will be different than the field
structure found at the natural resonance of a resonant cavity, but with
proper probe placement of a probe, a robust EM field can nevertheless be
established in an enclosure for RFID tag interrogation. Such is shown in
FIG. 8 where it will be noted that the curve for the forced resonance
f.sub.f coupled power is close to that of the natural resonance f.sub.n.
[0092] Turning now to FIG. 9, an enclosure 120 having two energy injection
probes is provided. The first probe 86 is capacitively coupled to the
enclosure 120 in accordance with FIG. 5 to establish a TE.sub.01 mode.
The second probe 114 is inductively coupled to the enclosure 120 in
accordance with FIG. 6 to establish a TM.sub.01 mode. These two probes
are both coupled to the enclosure to inject energy at a frequency f.sub.f
that is other than the natural resonance frequency f.sub.n of the
enclosure. The placement of these probes in relation to the ceiling 126
and walls 128 of the enclosure will result in a forced resonance within
the enclosure 120 that optimally couples the energy to the enclosure and
establishes a robust EM field within the enclosure for reading RFID tags
that may be located therein. The placement of these probes in relation to
the walls of the enclosure, in accordance with aspects of the invention,
result in the forced resonance curve f.sub.f shown in FIG. 8.
[0093] Referring briefly to FIG. 10, an impedance matching circuit 121 is
shown that functions to match the impedance of a source of energy 122 to
the enclosure 120. The impedance matching circuit is located between the
coaxial cable 122 that feeds activating energy to the enclosure 120 and
the capacitively coupled probe 88 through a hole in the metallic ceiling
126 of the enclosure. While the hole is not shown in the drawing of FIG.
10, the insulator 123 that electrically insulates the probe from the
metallic ceiling is shown. In this case, the matching circuit 121
consists of only a resistive attenuator 124 used to reduce reflections of
energy by the enclosure 120. However, as will be appreciated by those of
skill in the art, capacitive and inductive components are likely to exist
in the enclosure and in the coupling 88. FIG. 11 on the other hand
presents an impedance matching circuit 124 having passive reactive
components for use in matching the impedance of the coaxial cable/energy
source 122 and the enclosure 120. In this exemplary impedance matching
circuit 124, an inductive component 125 and a capacitive component 127
are connected in series, although other configurations, including the
addition of a resistive component and other connection configurations are
possible.
[0094] Passive components such as resistors, inductors, and capacitors
shown in FIGS. 10 and 11 can be used to form matching circuits to match
the impedances of the energy source and the enclosure. This will aid in
coupling power into the enclosure. However, the passive matching circuit
will improve the impedance match for a specific enclosure loading, such
as an empty enclosure, partially loaded, or fully loaded enclosure.
However, as the enclosure contents are varied, the impedance match may
not be optimized due to the variation in contents in the enclosure
causing the impedance properties of the enclosure to change.
[0095] This non-optimal impedance match caused by variation in enclosure
loading can be overcome by the use of an active impedance matching
circuit which utilizes a closed loop sensing circuit to monitor forward
and reflected power. Referring now to FIG. 12, an active matching circuit
130 is provided that comprises one or several fixed value passive
components such as inductors 132, capacitors 134, or resistors (not
shown). In addition, one or several variable reactance devices, such as a
tunable capacitor 134, are incorporated into the circuit; these tunable
devices making this an active impedance matching circuit. The tunable
capacitor 134 can take the form of a varactor diode, switched capacitor
assembly, MEMS capacitor, or BST (Barium Strontium Titanate) capacitor. A
control voltage is applied to the tunable capacitor 134 and varied to
vary the capacitance provide by the device. The tunable capacitor 134
provides the capability to actively change the impedance match between
the probe 140 and the enclosure 142.
[0096] To complete the active matching circuit, a dual directional coupler
144 along with two power sensors 146 can be incorporated. The dual
directional coupler 144 and the power sensors 146 provide the ability to
sense forward and reflected power between the RFID transceiver 148 and
the active matching circuit 130 and enclosure 142. Continuous monitoring
of the ratio of forward and reflected power by a comparator 150 provides
a metric to use to adjust the tunable capacitor 134 to keep the probe 140
impedance matched to the enclosure 142. An ability to continuously
monitor and improve the impedance match as the contents of the enclosure
are varied is provided with the active matching circuit 130.
[0097] Referring now to the side cross-sectional view of FIG. 13, two
ceiling-mounted 160 probe antennae 162 and 164 are shown mounted within
an enclosure, which may also be referred to herein as a cavity 166, which
in this embodiment, operates as a Faraday cage. As shown, the Faraday
cage 166 comprises walls (one of which is shown) 168, a back 170, a floor
172, a ceiling 160, and a front 161 (only the position of the front wall
is shown). All surfaces forming the cavity are electrically conductive,
are electrically connected with one another, and are structurally formed
to be able to conduct the frequency of energy f.sub.f injected by the two
probes 162 and 164. In this embodiment, the cavity 166 is constructed as
a metal frame 167 that may form a part of a medical supply cabinet
similar to that shown in FIG. 2. Into that metal frame may be mounted a
slidable drawer. The slidable drawer in this embodiment is formed of
electrically inert material, that is, it is not electrically conductive,
except for the front. When the drawer is slid into the cabinet to a
closed configuration, the electrically conductive front panel of the
drawer comes into electrical contact with another part or parts of the
metallic frame 167 thereby forming the front wall 161 of the Faraday cage
167.
[0098] The amount of penetration or retention into the cavity by the
central conductor 180 of each probe is selected so as to achieve optimum
coupling. The length of the bent portion 94 of the probe is selected to
result in better impedance matching. The position of the probe in
relation to the walls of the cavity is selected to create a standing wave
in the cavity. In this embodiment, the probe antennae 162 and 164 have
been located at a particular distance D1 and D3 from respective front 161
and back 170 walls. These probe antennae, in accordance with one aspect
of the invention, are only activated sequentially after the other probe
has become inactivated. It has been found that this configuration results
in a standing wave where the injected energy waves are in phase so that
constructive interference results.
[0099] FIG. 14 is a front perspective view of the probe configuration of
FIG. 13 again showing the two probe antennae 162 and 164 located in a
Faraday-type enclosure 166 for establishing a robust EM field in an
article storage drawer to be inserted. It should be noted again that the
Faraday cavity 166 is constructed as a metallic frame 167. In this
figure, the cavity is incomplete in that the front surface of the "cage"
is missing. In one embodiment, this front surface is provided by an
electrically conductive front panel of a slidable drawer. When the drawer
is slid into the cabinet, the front panel will make electrical contact
with the other portions of the metallic frame 167 thereby completing the
Faraday cage 166, although other portions of the drawer are plastic or
are otherwise non-electrically conductive. In the embodiment discussed
and shown herein, the two probe antennae 162 and 164 are both located
along a centerline between the side walls 166 and 168 of the frame 166.
The enclosure in one embodiment was 19.2 inches wide with the probe
antennae spaced 9.6 inches from each side wall. This centered location
between the two side walls was for convenience in the case of one
embodiment. The probes may be placed elsewhere in another embodiment. In
this embodiment, the spacing of the probes 162 and 164 from each other is
of little significance since they are sequentially activated. Although
not shown, two receiving antennae will also be placed into the Faraday
cage 166 to receive response signals from the activated RFID tags
residing within the cavity 166.
[0100] It will also be noted from reference to the figures that the probes
each have a bent portion used for capacitive coupling with the ceiling
160 of the cavity, as is shown in FIG. 13. The front probe 162 is bent
forward while the back probe 164 is bent rearward A purpose for this
configuration was to obtain more spatial diversity and obtain better
coverage by the EM field established in the drawer. Other arrangements
may be possible to achieve a robust field within the cavity 166.
Additionally two probes were used in the particular enclosure 166 so that
better EM field coverage of the enclosure 166 would result.
[0101] FIG. 15 is a cutaway perspective side view of the dual probe
antennae 162 and 164 of FIGS. 13 and 14, also with the drawer removed for
clarity. The front probe 162 is spaced from the left side wall by
1/2.lamda. of the operating frequency F.sub.f as shown. It will be noted
that the probes each have a bent portion used for capacitive coupling
with the ceiling 160 of the enclosure 166 as shown in FIG. 13. The front
probe 162 is bent forward for coupling with the more forward portion of
the enclosure while the back probe 164 is bent rearward for coupling with
the more rearward portion of the enclosure 166 to obtain more spatial
diversity and obtain better coverage by the EM field in the drawer. Other
arrangements may be possible to achieve a robust field and further
spatial diversity and coverage within the enclosure.
[0102] FIG. 16 is a frontal upward-looking perspective view of the frame
167 forming a Faraday cage 166 showing a portion of a drawer 180 that has
been slidably mounted within the frame 167. The front metallic panel of
the drawer has been removed so that its sliding operation can be more
clearly seen. It will also be noted that the dual ceiling mount probe
antennae 162 and 164 have been covered and protected by an
electromagnetically inert protective cover 182. The drawer is formed of a
non-metallic material, such as a plastic or other electromagnetic inert
material having a low RF constant. The back 184 of the drawer has also
been cut away so that a cooling system 189 comprising coils 186 and a fan
188 located in the back of the frame 167 can be seen. In this case, the
drawer 180 is slidably mounted to the Faraday cage frame with metallic
sliding hardware 190. The sliding hardware of the drawer is so near the
side of the frame 167 of the enclosure 166 and may be in electrical
contact with the metallic slide hardware of the side walls 168 of the
enclosure that these metallic rails will have only a small effect on the
EM field established within the enclosure.
[0103] FIG. 17 is an upward looking, frontal perspective view at the
opposite angle from that of FIG. 16; however, the drawer has been
removed. The frame 167 in this embodiment includes a mounting rail 192
for receiving the slide of the drawer 180. In this embodiment, the
mounting rail is formed of a metallic material; however, it is firmly
attached to a side 168 of the Faraday cage and thus is in electrical
continuity with the cage. The figure also shows a spring mechanism 194
used to assist in sliding the drawer outward so that access to the
articles stored in the drawer may be gained. The spring is configured to
automatically push the drawer outward when the drawer's latch is
released.
[0104] FIG. 18 is a schematic view showing measurements of the placement
of two TE.sub.01 mode capacitive coupling probes 162 and 164 in the
ceiling 160 of the frame 167 shown in FIGS. 13-15. In this embodiment,
the frequency of operation with the RFID tags is 915 MHz, which therefore
has a wavelength of 0.32764 meters or 1.07494 feet. One-half wavelength
is therefore 0.16382 meters or 6.4495 inches. The length of the
capacitive coupling bent portion 200 of each of the probes is 5.08 cm or
2.00 in. The length of the axial extension 202 of the probes into the
enclosure is 3.81 cm or 1.50 in., as measured from the insulator 204 into
the enclosure 166. The probe configuration and placement in the
embodiment was based on an operation frequency of 915 MHz. In one
embodiment, the enclosure 166 had a depth of 16.1 inches (40.89 cm), a
width of 19.2 inches (48.77 cm) and a height of 3 inches (7.62 cm). It
was found that the optimum probe placements for this size and shape
(rectangular) enclosure and for the 915 MHz operating frequency were: the
front probe was spaced from the front wall by 5.0 inches (12.7 cm) and
the rear probe was spaced from the back wall by 5.0 inches (12.7 cm). As
discuss above, the probes in this embodiment would only be activated
sequentially.
[0105] FIG. 19 is a schematic view of the size and placement within the
enclosure 166 of FIG. 16 of two microstrip or "patch" antennae 210 and
212 and their microstrip conductors 214 and 216 disposed between the
respective antennae and the back of the enclosure at which they will be
connected to SMA connectors (not shown) in one embodiment. Feed lines 58
(FIG. 3) may be connected to those SMA connectors and routed to the
computer 44 for use in communicating the RFID signals for further
processing. The measurements of the spacing of some of the microstrip
components are provided in inches. The spacing of 9.7 in. is equivalent
to 24.64 cm. The width of the microstrip line of 0.67 in. is equivalent
to 17.0 mm. The spacing of 1.4 in. is equivalent to 3.56 cm. Other
configurations and types of receiving antennae may be used, as well as
different numbers of such antennae. In the present embodiment, the
receiving antennae are mounted on insulation at the bottom inside surface
of the metallic enclosure frame 167 so that the receiving patch antennae
are not in contact with the metal surfaces of the Faraday cage.
[0106] Referring now to FIG. 20, the field intensity or field strength in
the enclosure discussed above is shown with the ordinate axis shown in
volts/meter and the abscissa axis shown in meters. It will be seen from
the diagram that the maximum field intensity occurs at about 5.0 inches
(0.127 m) which results from the probe positioned at 5.0 inches (12.7 cm)
from the front wall and at a 915 MHz operating frequency. Referring now
to FIG. 21, the scale has been reduced although the large rise in field
intensity can be seen at 5.0 inches. It can also be more clearly seen
that the field intensity falls off at the right wall but remains strong
very close to the left wall. Therefore, in an embodiment, a second probe
was used that was placed 5.0 inches (12.7 cm) from the right wall thereby
resulting in a mirror image field intensity to that shown in FIG. 21. The
two probes 162 and 164 are activated sequentially and are not both
activated simultaneously. It will be noted that better EM field coverage
of the enclosure 166 is obtained with the two probes and that RFID tags
on articles positioned close to the front wall 161 will be activated by
the front probe 162 and that RFID tags on articles positioned close to
the rear wall 170 will be activated by the rear probe 164 (see FIG. 13).
[0107] Although not intending to be bound by theory, in deriving the probe
location for TE modes in a square or rectangular non-resonant cavity, the
following equation can be useful:
N = 2 .times. L 2 - L 1 .lamda. g ##EQU00001##
[0108] where: [0109] N=positive non-zero integer, for example 1, 2, 3,
etc. [0110] L.sub.1=distance between probe and back wall [0111]
L.sub.2=distance between probe and front wall [0112]
.lamda..sub.g=wavelength in the cavity
[0113] L.sub.1 cannot be zero for TE modes, which implies that the probe
for TE mode excitation cannot be at the front or back wall. For TM modes,
the equation is the same, but N can equal zero as well as other positive
integers. The probe position cannot be .lamda..sub.g/2 from the front or
back wall. An L.sub.1 and an L.sub.2 are chosen such that N can be a
positive integer that satisfies the equation. For example, for the
enclosure 166 discussed above:
[0114] L.sub.1=4.785 inches
[0115] L.sub.2=11.225 inches
[0116] .lamda..sub.g=12.83 inches
Therefore,
[0117] N = 2 .times. 11.215 - 4.785 12.83 = 1.0 ##EQU00002##
[0118] The actual enclosure had the probe located at a slightly different
location (5.0 inches) than that indicated by the equation (4.785 inches)
which was possibly due to the insertion of a plastic drawer in the
cavity, which introduces a change in the phase from the reflected
signals. The equation above is set up such that the reflected phase from
both front and back walls is equal, i.e., they are "in phase" at the
probe location.
[0119] The wavelength in the enclosure, .lamda..sub.g, can be calculated
using waveguide equations. Equations for a rectangular cavity are shown
below. The cutoff frequency is required for this calculation. The
equations will change for a cylindrical cavity or for other shapes.
[0120] The cutoff frequency is at the point where g vanishes. Therefore,
the cutoff frequency in Hertz is:
( f c ) mn = 1 2 .pi. .mu. ( m .pi. a
) 2 + ( n .pi. b ) 2 ( Hz ) ##EQU00003##
[0121] The cutoff wavelength in meters is:
( .lamda. c ) mn = 2 ( m a ) 2 + ( n b ) 2 (
m ) ##EQU00004##
[0122] where: [0123] a=inside width [0124] b=inside height [0125]
m=number of 1/2-wavelength variations of fields in the "a" direction
[0126] n=number of 1/2-wavelength variations of fields in the "b"
direction [0127] .di-elect cons.=permittivity [0128] .mu.=permeability
[0129] The mode with the lowest cutoff frequency is called the dominant
mode. Since TE.sub.10 mode is the minimum possible mode that gives
nonzero field expressions for rectangular waveguides, it is the dominant
mode of a rectangular waveguide with a>b and so the dominant frequency
is:
( f c ) 10 = 1 2 a .mu. ( Hz ) ##EQU00005##
[0130] The wave impedance is defined as the ratio of the transverse
electric and magnetic fields. Therefore, impedance is:
Z TE = E x H y = jw .mu. .gamma. = jw
.mu. j .beta. Z TE = k .eta. .beta.
##EQU00006##
[0131] The guide wavelength is defined as the distance between two equal
phase planes along the waveguide and it is equal to:
.lamda. g = 2 .pi. .beta. > 2 .pi. k = .lamda.
##EQU00007## where ##EQU00007.2## k c = ( m .pi. a )
2 + ( n .pi. b ) 2 ; and ##EQU00007.3##
.beta. = k 2 - k c 2 ##EQU00007.4##
[0132] FIG. 22 provides a block electrical and signal diagram for a
multiple-drawer medical cabinet, such at that shown in FIG. 2. In this
case, the cabinet has eight drawers 220. Each drawer includes two top
antennae, two bottom antennae and a lock with a lock sensor 222 for
securing the drawer. Signals to and from the antennae of each drawer are
fed through an RF multiplexer switch 224. Each RF multiplexer switch 224
in this embodiment
handles the routing of RF signals for two drawers.
RFID activation field and RFID received signals are fed through the
respective RF multiplexer switch 224 to a main RFID scanner 230. The
scanner 230 output is directed to a microprocessor 232 for use in
communicating relevant information to remote locations, in this case by
wired connection 234 and wireless connection 236. Various support systems
are also shown on FIG. 20, such as power connections, power distribution,
back up battery, interconnection PCBA, USB support, cooling, and others.
[0133] In accordance with one embodiment, drawers are sequentially
monitored. Within each drawer, the antennae are sequentially activated by
the associated multiplexer 224. Other embodiments for the signal and
electrical control systems are possible.
[0134] Although RFID tags are used herein as an embodiment, other data
carriers that communicate through electromagnetic energy may also be
usable. RF energy is also discussed at length but EM energy of other
forms may also be usable.
Self-Contained Drawer Module
[0135] In accordance with aspects of the invention, a medication cabinet
that does not include a built-in RFID detection system can be RFID
enabled, or transformed, or retro-fitted, to become one that allows for
the automatic identification and tracking of inventory. Similarly, a
cabinet that is being built may be fitted during the time of building
with the RFID-enabling system disclosed here to make that cabinet,
drawer, or drawers an automatic system with which automatic inventorying
for identification and tracking may be performed. The system herein is
applicable not only to medication cabinets, but may also be employed in
other types of containers of items. Cabinets are used herein only as an
example and the invention is not limited to use with only them.
[0136] In accordance with the RFID-enabling system disclosed here, a
self-inventory can be conducted on any basis. Items within the container
that is RFID-enabled according to the disclosure herein can be identified
and tracked at any time. For example, such self-inventorying can
automatically occur in the middle of the night, or once each hour, every
time a drawer or container is opened, or more often, or less often.
Complete flexibility and versatility are provided with reduced labor
requirements. As is discussed below, many advantages flow from this
design.
[0137] Referring now to FIG. 25, a non-metallic slidable drawer 330 is
configured to be mounted within a medication cabinet 332. It includes
various dividers or partitions 334 in the drawer that form "pockets" 336
within which are placed medical articles such as medications for storage
and administration. In this embodiment, the cabinet within which the
drawer is slidably mounted includes a metallic frame 338 surrounding the
drawer to operate as a Faraday cage. Also now referring to FIG. 26, the
front portion 340 of the drawer 330 may be formed of metal 342, or where
the drawer is non-metallic, include a metallic portion sized and placed
to contact the remainder of the metallic frame 338 of the cabinet 332
when the drawer is in the closed configuration to complete the Faraday
cage around the drawer. By installing the self-contained RF drawer module
described herein within the Faraday cage of the drawer, that frame will
have within it an RF system for detecting the existence of RFID tagged
articles placed in the drawer.
[0138] In an embodiment shown in FIG. 23, a data base 320 is used so that
a healthcare institution can maintain a list of medications and other
medical supplies prescribed for patients or for stocking in the
medication cabinet for general use.
[0139] In FIG. 27 there is shown a medication cabinet 400 having its
bottom drawer 402 removed. In this case, the bottom drawer is formed of
plastic and does not provide a Faraday cage for use in RFID enabling the
drawer. Also shown is an RFID-enabling drawer module 404 designed to
provide an environment in the removed drawer 402 in which items having
RFID tags placed in the drawer can be detected, identified, and tracked.
As will be described in some detail below, the module in this embodiment
includes probe antennae and receiving antennae that must be mounted
within a Faraday cage formed by or formed around the drawer 402. Because
the RFID-enabling module disclosed herein can generate a robust EM field
in a container regardless of the resonant frequency of that container,
retrofitting a drawer such as shown in FIG. 27 becomes possible. The
robust EM field created by the RFID-enabling module system is able to
activate all RFID tags within the drawer so that they may be read and the
item to which they are attached can be identified and tracked.
[0140] Because the present drawer 402 is formed of plastic, a Faraday cage
must be formed around it. Accordingly, a Faraday cage, represented
schematically in FIG. 27 as a box 406, is formed around the drawer. In
the embodiment shown, it may comprise metallic walls that are mounted
within the frame of the cabinet 400 to completely enclose the drawer once
is it reinserted into the cabinet and closed. The metallic walls may be
formed by various ways, one of which is to install metallic foil about
the drawer in the frame. The foil should be large enough to engage the
front 408 of the drawer to complete the cage. The drawer front may be
painted with metallic paint on the outside, sides, and inside the front
panel to make contact with the foil and provide a cage completely across
the front of the drawer. As another embodiment, metallic paint may be
used within the frame of the cabinet to create the Faraday cage. Other
means may also be used to construct or complete the Faraday cage to
surround the container in which items are being identified and tracked.
[0141] In an embodiment where the drawer is metallic and itself forms a
Faraday cage, the antennae of the module 404 must be mounted to be within
the cage to communicate with the field and RFID transmissions within the
cage. In some cases, the module is placed above the drawer and in other
cases, it may be placed below the drawer, depending on the configuration
of the cabinet and the drawer. Additionally more than one drawer in a
cabinet can be RFID enabled, according to aspects of the invention.
[0142] As mentioned, the module 404 can be mounted above the drawer to
RFID-enable the drawer. In the embodiment shown in FIG. 27, the module
has two probe antennae 414 that protrude above its surface by a certain
distance. In this case, they are centered on the module. To accommodate
those antennae, a notch 410 has been formed in the back of the drawer so
that the drawer back will not damage the probe antennae when the drawer
is pulled to the open position and pushed to the closed position. If
there are partitions within the drawer, as shown in FIG. 25, notches 412
may also be formed in those. As shown in FIG. 17, these probe antennae
may be covered by a protective cover 182. The module 404 may be mounted
within the Faraday cage by standoffs and screws into the ceiling of the
frame around the drawer. Other mounting techniques are possible.
[0143] FIG. 27 also shows connection of the module to a power source 418
and to data communications 420 with a local computer 416. In the
embodiment where the module 404 is connected to an Ethernet (not shown),
the power may be provided entirely by the Ethernet connection (Power over
Ethernet or "PoE"). Additionally, the local computer 416 may be
programmed to process RFID data of identified and tracked items by the
module 404 in the RFID-enabled drawers 402 of the cabinet 400, and may
also be programmed to create a data base of those items and the RFID data
associated with them. The processed RFID data and the data base may be
communicated to a central server 310 and its data base 320 as shown in
FIG. 23, or may be communicated elsewhere or to additional locations. It
also may be communicated to a cart 316, also shown in FIG. 23. At the
central server, a program may configure the server to process the
received RFID and item data further, as necessary. The local computer 416
would also contain a data base of the installed hardware, the hardware
address correlated to which drawer, and other various data base items.
Since construction of such a program and data base are well within the
skill of those in the art, no further detail is provided here.
[0144] Now turning to FIG. 28, the RF drawer module 404 is composed of two
main systems, a plastic base and a RFID reader/antenna printed circuit
board. The plastic base 430 is approximately nineteen inches (48 cm) by
sixteen inches (41 cm), or generally the size of the RF enabled drawer
402. The plastic base includes four areas where patterned conductive
material, in the shape of an antenna radiating element 432, has been
thermoformed into a mesa structure 434. The antenna radiating element has
been optimized for the height of the mesa and the dielectric of air. The
plastic base rests on a metal surface, part of the shielded drawer
enclosure that is the ground reference for the antenna radiating element.
The conductive material is patterned on the top of the plastic base and
includes conductive traces 436, on both the mesa and plastic base, for
connecting the radiating element to the RFID reader printed circuit board
438.
[0145] The RFID reader/antenna printed circuit board 438 has been designed
to accommodate a RFID reader module 440, two X4 RF switches 442, mounting
pads 446 for two probe antennas 444, and traces 436 for connecting the
switches to the patch antennas 432 on the plastic mesas 434. The printed
circuit board includes mounting holes for mechanically attaching the RFID
reader module to the printed circuit board. The printed circuit board
includes power conditioning, USB interface, and Power over Ethernet
circuitry to support the RFID reader module 440. The two RF ports 450 of
the RFID reader module 440 connected to the printed circuit board via two
MMCX to MMCX coax cables. The signals from these cables are each
connected 448 to the input of an X4 RF switch 442. The four outputs of
each of the two X4 RF switches are connected as follows: a solder
position for one probe antenna; interconnect traces for two patch
antenna; and one spare output with no connection.
[0146] The RFID reader printed circuit board 440 is mechanically attached
to the center of the plastic base 430. The printed circuit board
interconnect traces and plastic base conductive traces have been designed
to coincide, resulting in a capacitive coupled connection 452 between the
printed circuit board and the antenna elements on the thermoformed
plastic base.
[0147] FIG. 29 presents a side view of FIG. 28 and shows two mesa
structures 434 behind which are probe antennae 444. The RFID reader
module 440 can also be seen. Similarly, FIG. 30, which is an end view of
FIG. 28, also shows two mesas 434, a probe antenna 444, and the RFID
reader 440.
[0148] Implementation of the RF drawer module 404 results in the
following: [0149] 1. Improved RF signal integrity; [0150] 2.
Simplification of RF enabled drawer assembly, maintenance, and repair;
[0151] 3. Improved RF drawer reliability; and [0152] 4. Modular product
configuration (an RFID-enabled drawer can be sold as one unit or part of
a cabinet containing several drawers).
[0153] The self-contained RFID-enabled drawer module 404 may be positioned
at a location next to a medication drawer, or other type of drawer or
container, to provide detection of the contents of the drawer through
RFID technology, or other technology. The drawer may be slidable into and
out of a medication cabinet 400, for example, and when slid into the
cabinet, the module may be made operable to detect and identify the
RFID-tagged articles in the drawer. The module 404 in accordance with the
above description and the accompanying drawings may be used to establish
a complete detection system at a drawer with only the need for connection
to power and data communications lines, as needed. Depending on the size
of the drawer, more or fewer antenna elements and more or fewer probe
antennae may be used. Also, different locating structures may be used;
for example, the mesa structures disclosed may not be used, or may take a
different form. As another example, the RFID reader printed circuit board
may take a different form or may be integrated with a base in another
way.
[0154] The system disclosed herein results in ease of manufacturing
RFID-enabled drawer systems. The RFID-enabling module becomes a drop-in
component inside the Faraday cage. The design allows for retro-fitting of
some of the existing drawer-based cabinet systems. Because it generates a
robust EM field in a container, regardless of the resonant frequency of
that container, it is useful for a large range of drawers and containers.
As an example, it is useful for a "single" drawer, for "double" drawers,
and others. It further allows for automatic tuning, or dynamic tuning, of
antennae based upon the size and loading of the Faraday cage. For
example, as more tagged items are placed within a drawer, the "loading"
in the drawer changes because more items now reside within the RF field
of the Faraday cage. Conversely, as items are removed, the loading of the
RF field changes also. Such automatic tuning is known to those of skill
in the art and further detail is not provided herein. See for example
U.S. Pat. No. 7,812,774 to Friman et al. and U.S. Pat. No. 7,830,320 to
Shamblin et al. Furthermore, the RFID-enabling module is a self-contained
module with only power and communication ports visible, thereby
eliminating the SMA connectors and RF cables. This reduces assembly and
testing costs, and greatly improves the serviceability of the system.
[0155] The above benefits include at least the following: [0156]
Self-inventory capability for multiple items at one time; [0157] Ability
to verify inventory against minimum/maximum inventor levels and a means
for reordering; [0158] Medication error prevention; [0159] Counterfeit
prevention; [0160] ePedigree/serialization capability; [0161] Lot
control; [0162] NDC control; [0163] Expiration control; [0164] Data
mining; and [0165] It provides a data base system and therefore results
in the ability to monitor and associate a specific RFID tag with
ancillary information pertinent to the item to which it is affixed.
[0166] Configuring systems and processors to receive, transmit, and
manipulate data to provide the benefits listed above in conjunction with
the RFID-enabling module system disclosed herein is known to those of
skill in the art, and is not described further herein. See U.S. Pat. No.
7,140,542 to Andreasson et al. and U.S. Pat. No. 7,175,081 to Andreasson
et al., both of which are incorporated herein by reference and both of
which are assigned to the assignee of the present invention.
[0167] FIG. 31 presents a method in accordance with aspects of the
invention. When a drawer is to be RFID enabled 470, it is inspected to
determine if it is located within a Faraday cage structure 472 when it is
in the closed position. If it is not within a Faraday cage, action is
taken 474 to locate one completely around the drawer so that a suitable
EM field can be established with in the drawer to detect RFID tags. Once
the Faraday cage has been successfully established, the RFID enabling
module is mounted 476 in the cabinet in relation to the drawer so that it
can detect such RFID tags in the drawer. The probe antennae are tuned to
establish the highest field strength throughout the drawer 478. The data
line or lines 480 and power 482 are connected to the RFID enabling
module. An appropriate processor-configuring program is installed so that
the RFID tag data can be processed whereby the items associate with the
RFID tags can be identified and tracked.
[0168] As used herein for convenience, the well-known Faraday cage or
Faraday shield or Faraday cavity is an enclosure formed by conducting
material or by a mesh of such material. Such an enclosure blocks out
external static electric fields.
[0169] Unless the context requires otherwise, throughout the specification
and claims that follow, the word "comprise" and variations thereof, such
as, "comprises" and "comprising" are to be construed in an open,
inclusive sense, which is as "including, but not limited to."
[0170] While the invention has been described in connection with what is
presently considered to be the most practical and preferred embodiments,
it is to be understood that the invention is not to be limited to the
disclosed embodiments and elements, but, to the contrary, is intended to
cover various modifications, combinations of features, equivalent
arrangements, and equivalent elements included within the spirit and
scope of the appended claims.
* * * * *