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| United States Patent Application |
20120087796
|
| Kind Code
|
A1
|
|
McMahon; Joseph
|
April 12, 2012
|
CEILING FAN
Abstract
A ceiling fan having a motor for rotating a spider with the spider
designed to support a plurality of blades for rotation. The spider having
a plurality of outwardly extending arms with each blade secured at its
root end to at least a pair of the arms.
| Inventors: |
McMahon; Joseph; (Weston, CT)
|
| Serial No.:
|
251473 |
| Series Code:
|
13
|
| Filed:
|
October 3, 2011 |
| Current U.S. Class: |
416/210R |
| Class at Publication: |
416/210.R |
| International Class: |
F04D 29/34 20060101 F04D029/34; F04D 3/00 20060101 F04D003/00 |
Claims
1. A ceiling fan comprising: a motor and means for supporting said motor
from a ceiling, a plurality of blades, each having a root end and a tip
end a spider having a plurality of outwardly extending arms positioned
below and secured to the motor for rotation by the motor therewith, each
blade having at least one portion of its root end lying in a common plane
and means securing the root end of each blade to a plurality of spider
arms.
2. A ceiling fan as set forth in claim 1 wherein the root ends of the
blades are coplanar and the tip ends non-planar with respect to the root
ends.
3. A ceiling fan as set forth in claim 1 wherein the spider arms are each
provided with blade engaging members for securing the blade roots
thereto.
4. A ceiling fan as set forth in claim 2 wherein the tip ends of the
blades are non-parallel to one another.
Description
RELATED APPLICATION
[0001] The present application claims priority under 35 U.S.C. .sctn.119
to provisional patent application Ser. No. 61/390,468, filed Oct. 6,
2010, incorporated herein by reference in its entirety.
BACKGROUND OF INVENTION
[0002] The present invention relates to a CEILING FAN for use in
residential and business establishments.
[0003] In view of the many styles and types of ceiling fans currently
available, there is always room for an improved ceiling fan that can be
made more efficiently, at reduced costs, and operate with improved
efficiency. Additionally, there is always a need for ceiling fan designs
which can be readily modified to a wide range of styles and shapes with
little additional capital expense in setting up the facilities to make
these fans. Further, there is a need for ceiling fan designs in which the
design utilizes fewer components that are likely to become loose, broken
or misaligned, as frequently happens, during the constant use of these
fans.
[0004] Accordingly, one object of the present invention is to provide a
uniquely designed ceiling fan having multiple blades conveniently secured
at their root ends in fixed relation to one another by a spider which is
adapted to support multiple blades of selectively different sizes and
shapes.
[0005] It is also an object of the present invention to provide a ceiling
fan construction which is inexpensive to manufacture and assemble and
which is made of simply fabricated components for assembly and mass
production. A further object of the present invention is to provide a
simple ceiling fan construction that is sturdy in design and which may be
constructed in varying selected styles and embodiments with different
numbers of blades in different embodiments. One further object of the
present invention is to provide an improved ceiling fan in which the
blades are secured together in fixed relation in a secure manner.
SUMMARY OF INVENTION
[0006] The present invention has a variety of embodiments which
principally include: a rotatable motor suspended from a ceiling with a
plurality of rotor blades having proximal or root ends and distal ends. A
spider integrally connected to the motor is formed with a plurality of
outwardly extending arms secured to the motor for rotation therewith. The
blades are each positioned with corresponding portions of the root ends
preferably in a common plane and second portions thereof extending
angularly outwardly. Means are provided for securing one portion of each
blade to an arm of the spider and the second portion to another arm of
the spider for support thereby.
[0007] The foregoing general configuration allows for a wide range of
modifications and embodiments which are described in greater detailed
hereafter and which provide means for achieving the above-enumerated
objects of this invention.
BRIEF DESCRIPTION OF DRAWINGS
[0008] FIG. 1 is a perspective view of the underside of one embodiment,
also shown in FIGS. 2 to 23, of the ceiling fan of the present invention;
[0009] FIG. 2 is a top perspective view of the ceiling fan in FIG. 1;
[0010] FIG. 3 is an exploded, perspective view of the ceiling fan in FIG.
1;
[0011] FIG. 4 is a top plan detail view showing the disposition of the fan
blades;
[0012] FIGS. 6-9, inclusive, are cross-sectional views taken respectively
along the lines 6-6 through 9-9 of FIG. 5;
[0013] FIGS. 10-12 are longitudinal, cross-sectional views of the blade
taken along line 109 of FIG. 5 with the blades illustrated at different
angles depending upon how they are secured to the spider;
[0014] FIG. 13 is a perspective view of a blade having a constant curve
cross section;
[0015] FIG. 14 is a longitudinal cross-section of the blade with a
constant curve cross-section taken along line 109 of FIG. 5;
[0016] FIG. 15 is an axonometric illustration of two faced integrated
spider brackets;
[0017] FIG. 16 is a fragmentary, detailed perspective illustrating the
blades engaging the two faced integrated spider bracket;
[0018] FIG. 17 is an axonometric view of the underside of the mounting
plate;
[0019] FIG. 18 is an axonometric exploded fragmentary view of a mounting
plate, two faced integrated spider bracket shaft and gravity lock
securing ring;
[0020] FIG. 19 is a plan sectional detail of the two faced integrated
spider bracket shaft;
[0021] FIG. 20 is a cross-sectional elevation of the mounting plate.
[0022] FIG. 21 is a perspective cut-away detail of a gravity lock`
[0023] FIG. 22 is a cross-sectional detail of the gravity lock along the
line 22-22 of FIG. 20;
[0024] FIGS. 24-27, unless otherwise noted, are views as hereafter
described of a second embodiment in which: FIG. 23 illustrates a vertical
section detail of the engaged mounting plates or blades with a two faced
integrated spider bracket securing the blades; FIG. 24 is a perspective
detail of the underside of a ceiling fan of FIG. 23 with the light
fixtures; FIG. 25 is a plan detail thereof of the ceiling fan with light
fixtures; FIG. 26 is a vertical sectional detail thereof illustrating
structural members engaging the blades and with an integrated light
fixture; FIG. 27 is an exploded, perspective downward axonometric view of
the upper and lower bodies of the embodiment shown in FIGS. 23-27.
[0025] FIGS. 28-30 illustrate a further embodiment of the invention in
which FIG. 28 is a perspective view of the underside of a ceiling fan
with flat blades; FIG. 29 is a partial, vertical cross-sectional detail
of a mounting plate with a two faced integrated spider bracket and
attached blades; FIG. 30 is a perspective detail illustrating a common
spacer, angled top and bottom flanges, and corresponding flat angle blade
of the embodiment of FIG. 28.
[0026] FIGS. 31-36, inclusive, illustrate a further embodiment featuring
integrated, lighted fan blades and in which FIG. 31 is a perspective view
of the underside of a ceiling fan with integrally attached lighted
blades; FIG. 32 is a vertical, cross-sectional detail illustrating
elements for conducting electrical current to the lighting features; FIG.
33 is an exploded, fragmentary detail illustrating components for
transmitting electricity from a source to the blades; FIG. 34 is a
cross-sectional detail showing the leading edge of the blade with an LED
strip associated therewith; FIG. 35 is a fragmentary, cross-sectional
view of a leading edge illustrating an LED wire between a master and
slave LED strip; FIG. 36 is a fragmentary plan section of a leading edge
showing the LED strip light and related components.
[0027] FIGS. 37-40 illustrate a further embodiment having a minimum number
of blades and in which FIG. 37 is a bottom view of the under side of a
ceiling fan with three blades secured thereto; FIG. 38 is a fragmentary
detail of the underside of the ceiling fan which illustrates a minimum
number of blades; FIG. 39 is an axonometric view of a two faced
integrated spider bracket with appendages to accommodate three blades;
[0028] FIG. 40 is a fragmentary, partial vertical cross section detail
illustrating a spider members and engaged fan blades;
[0029] FIGS. 41-69, unless otherwise noted) illustrate a still further
embodiment having a maximum number of blades associated with the fan and
in which:
[0030] FIG. 41 is a perspective view of a ceiling fan having a maximum
number of blades;
[0031] FIG. 42 is a perspective detail of the upper side of a fan with a
maximum number of blades;
[0032] FIG. 43 is a perspective view of the top of a blade used in the
embodiment of FIG. 41;
[0033] FIGS. 44 and 45 are respectively longitudinal sections of a blade
used in the embodiment of FIG. 41 and FIG. 45 is a longitudinal section
taken along the line E109 of FIG. 43.
[0034] FIG. 46 is a perspective view of a blade of the embodiment of FIG.
41 having a consistent cross sectional configuration.
[0035] FIGS. 47-50 are cross sectional views of the blade taken along the
corresponding respective lines of FIG. 46.
[0036] FIG. 51 is a longitudinal sectional view of the embodiment shown in
FIG. 41 of an extended blade with a constant curve;
[0037] FIG. 52 is an exploded, partially fragmented perspective detail
illustrating structural members and components of the fan blades of the
embodiment shown in FIG. 41;
[0038] FIG. 53 is a top plan detail illustration illustrating the spider
bracket and fan blade of the embodiment in FIG. 41;
[0039] FIG. 54 is a fragmentary top plan view illustrating the details of
the blade distribution;
[0040] FIG. 55 is an axonometric view of the spider bracket of the
embodiment shown in FIG. 41;
[0041] FIG. 56 is a top plan view of the spider bracket of the embodiment
shown in FIG. 41;
[0042] FIG. 57 is a bottom plan view of the spider bracket shown in the
embodiment of FIG. 41;
[0043] FIG. 58 is an axonometric view looking upwardly at the mounting
plate of FIG. 41;
[0044] FIG. 59 is a top plan view of the mounting plate of FIG. 41;
[0045] FIG. 60 is a bottom plan view of the mounting plate of FIG. 41;
[0046] FIG. 61 is an axonometric view illustrating the tops and sides of
the LED light dome fixtures;
[0047] FIG. 62 is an exploded axonometric upwardly directed view of the
LED inverted dome light and concave lenses;
[0048] FIG. 63 is a top plan view of the common spacer used in the
embodiment of FIG. 41;
[0049] FIG. 64 is a bottom plan view of the common spacer of FIG. 63;
[0050] FIG. 65 is a side view of the common spacer of FIG. 64;
[0051] FIG. 66 is a front view of the common spacer of FIG. 64;
[0052] FIG. 67 is a rear view of the common spacer of FIG. 64;
[0053] FIG. 68 is a partially cross-sectional view illustrating the
arrangement of structural members and the engaged fan blade;
[0054] FIG. 69 is a further fragmentary partial cross sectional view
illustrating the components of the embodiment of FIG. 41.
DETAILED DESCRIPTION OF INVENTION
[0055] FIGS. 1-23 (Inclusive)
[0056] FIGS. 1-23, inclusive, illustrate an embodiment of the present
invention having four blades 100. These blades may be made of a rigid,
planar material that is either opaque, translucent or transparent in
composition. The blades 100 have a profile as hereinafter described. The
blades 100 each have distal ends 100a and proximal ends or roots 100b.
The blades in this and other embodiments are each secured at their
proximal end 100b to a spider 200 illustrated in FIG. 3. The dimensions
and specific shape of the spider 200 varies in the different embodiments
but serves essentially the same function of interengaging the drive means
with the like blades. The spider 200 is secured to a mounting plate 400
shown in detail in FIG. 17. The mounting plate 400 is comprised of a disk
401 (FIG. 17) with a downwardly projecting shaft 402 at its center. The
downwardly projecting shaft 402 is hollow and open at both top and bottom
ends. A plurality of outward projecting stud-like posts 403 serve as the
male-half of a gravity lock 206 (FIG. 15). These stud-like posts 403 are
located on the outer face of the downwardly projecting shaft. The disk
401 of the mounting plate 400 should have sufficient mass and weight to
appropriately balance and secure the unit to the rotating body of the fan
700. The spider 200 illustrated in FIGS. 3 and 15 is formed with a center
shaft 205 with a hollow center open at both ends. Radially projecting
from the center shaft 205 are a plurality of arms 204 equal to the number
of blades that are to be used in the particular embodiment. In the
embodiment illustrated, there are four arms 204 extending outwardly to
support four blades 100. At the ends of the outwardly extending arms 204
are vertically oriented spacers 201. The spacers 201 at the end of each
of the arms 204 are preferably parallel to one another. Disc-like flanges
202a and 202b are respectively located and secured or integrally formed
on the upper and lower ends of the arms of space elements or spacers 201.
A thru-hole 203 extends through the length of each spacer 201 and its
respective ends' flanges.
[0057] As shown in FIGS. 4 thru 14 and 23, a blade 100, shaped according
to the following description, is made of a rigid planar material that is
either opaque, translucent or transparent in composition. The blade is
shaped with a reverse "S" profile 101 (FIG. 5), at its root end which is
the end nearest and facing the mid point of the overall diameter of the
ceiling fan and a flat profile 102 at its tip face which is the end
furthest and facing away from the mid point of the overall ceiling fan
diameter. The flat profile at the tip is pitched at an angle that does
not exceed 90 degrees to the horizontal. The transition from the "S"
profile 101 at the root end to the flat profile at the tip 102 starts at
one quarter the length of the blade from the root end and is complete
when at the flat tip face 102 of the blade. This insures that in an
outward direction moving away from the root end of the blade the first
quarter of the length of the blade holds the reverse "S" profile constant
and the last three quarters of the blade has a continuous transition
between the two aforementioned profiles.
[0058] The reverse "S" profile provides a level area immediately behind
the leading edge of the blade and a level area of equal size immediately
forward of the trailing edge as shown in FIGS. 6 to 9. Immediately behind
the leading edge level area is a concave shape and immediately forward of
the trailing edge level area is a convex shape. The concave and convex
shapes meet midway along the reverse "S" profile, this midway point
corresponds with the long axis 109 of the blade. The long axis 109 is
level from root to tip.
[0059] Other embodiments of the blade are possible. For example, FIG. 10
illustrates the embodiment previously described except the long axis
center line of the blade 109 extends upwardly. In FIG. 11, the long axis
center line 109 extends downwardly. In FIG. 12, there is no level area in
the forward 1/4 of the blade and transition from the reverse-S profile to
a flat profile across the full length of the blade. In FIGS. 13 and 14
the reverse-S shape continues along the full length of the blade with no
transition from root end to tip and taper along a majority of the
trailing edge so as to offer the concave portion of the reverse-S as a
principal service for movement along the outer portion of the blade.
[0060] As noted, the blades 100 are attached to the spider 200. The
assembly of these blades may be best viewed in FIGS. 2-5, inclusive. In
this particular embodiment, there are four blades but as can be noted in
other embodiments, more or fewer than four blades attached to a spider
are possible. In those arrangements, modifications of the spider or the
attachment mechanisms are necessary due to the dimensional configurations
of the particular embodiment and the number of blades in use.
[0061] In this arrangement, each of the blades are provided with a pair of
through holes 107 spaced apart and located near the root end of the
blade. In the embodiment illustrated, the blades have an "S" profile as
illustrated. One of the through holes 107 extends through the leading
edge of the blade and the other at the trailing edge of the blade. The
holes 107 of the leading edge of each of the blades lie essentially on a
common plane. The holes 107 on the trailing edge of each plane lie on a
different spaced plane from the first. The distance between these two
planes are positioned to engage the spider. In this arrangement, the
holes 107 are aligned with through holes 203 in the disc-like flange 202a
and 202b (FIG. 15). These flanges extend laterally from the vertically
oriented spacers 201 with the spacers 201 extending normally from the
radially projecting arms 204. As illustrated, there are four arms 204
(FIG. 15) designed to support the four blade fan arrangement. In this
arrangement, each blade has one through hole aligned with the upper end
of a through hole 203 extending in one arm and the other hole 107 in the
trailing edge extending into alignment with a through hole 109 of an
adjacent arm. Thus, as illustrated in FIG. 4, the hole 107 of the lead
edge of each blade 100 is aligned with the upper end of the spacer 204;
while the trailing end of the blade 100 is aligned with the lower end of
the spider arm extending from the next adjacent shaft 205. Thus each
blade is secured and supported by the spider at two spaced positions at
the leading edge of the blade secured to the spacer 201 of one arm 204
and the other trailing edge secured at the hole 107 to the next adjacent
arm 204. The various components described may be secured by the assembly
best illustrated in the exploded view of FIG. 3. In this arrangement,
bolts 300 extend downwardly through the holes 107 into the spacer arm 201
with these bolts 300 secured appropriately by washers and nuts in a
conventional, standard fashion. The arrangement as described is also best
shown in FIG. 16.
[0062] The integrated spider bracket secured to the mounting plate 400 is
also illustrated by reference to FIGS. 15-23. The spider 200, shown in
fragmentary detail in FIG. 18, is secured to the downwardly projecting
shaft 402 of the mounting plate 400 which extends into the center shaft
205 of the spacer and is secured thereto by a threaded ring 208 which is
located at the bottom opening of the center shaft 205 to prevent the
gravity lock from disengaging. Vertically-oriented channels 206a to c are
recessed into the inside wall 205b of the center shaft 205. The shaft 205
formed with the L-shaped keyholes 206 interengages and is locked to the
studs or male counterparts 403 which form the outside face of the
downwardly projecting shaft 402. The studs 403 correspond in number to
the reverse L-shaped channels 206b so as to provide a valid interlock
between the spider bracket 200 and the mounting plate 400 (see FIG. 20).
[0063] To engage the gravity lock 206, the integrated spider 200 is raised
so that the inside face of the center shaft 205b slips over the bottom
end of the downward directed mounting plate shaft 402 with the posts 403
on the outside of the mounting plate shaft 403 aligned vertically with
the top opening of the entry channel 206a. The integrated spider 200 is
raised until the lowest posts 403 makes contact with the bottom of the
entry channel 206a. While the mounting plate 400 or rotating body of the
ceiling fan 700 is stationary, the integrated spider bracket 200 is
rotated counterclockwise until all posts 403 makes contact with their
corresponding outside corners of the reverse "L" shaped channels 206b,
the integrated spider bracket common spacer 200 is allowed to descend
until all posts 403 make contact with their corresponding semi circular
top ends of the reverse "L" shaped channels. The threaded ring 208 into
the threaded bottom 207 at the inside face 205b of the center shaft 205
to prevent the gravity lock from disengaging should any component of the
ceiling fan be jostled or struck by a foreign object.
[0064] As illustrated, the various blades are locked and secured to the
spider bracket, spacer 200 as best illustrated in FIG. 16. Each blade 100
is secured to two adjacent spacers in spaced relation to one another. As
illustrated, the root 100b of each blade is secured to adjacent spacers
201. Each blade 100 is secured on one side at the lower end of a spacer
201 as illustrated at 202b and in view of the S-shaped configuration of
the blade on the upper side of the spacer 201 as illustrated at 202a. The
proximal ends of each of the blades 100 have a cross-sectional
configuration in the shape of an "S" with one side of each blade secured
to a different spacer 201.
[0065] FIGS. 24-27, inclusive, are similar in some respects to the
embodiment described in FIGS. 1-23 with like numbers identifying like
components. The embodiment of FIGS. 24-27 embodies an integrated central
light fixture into the system. The components in this embodiment is
slightly modified to accommodate the light fixture in an efficient
fashion. The integrated light fixture includes a light fixture 500 which
in turn includes the lower body 501 of the light fixture, the lens shelf
501a, the upper body of the light fixture 502, an upwardly directed
fastening collar 502a (FIG. 27), and a lens shelf 501a, which secures the
lens 507 below the lamp 508. Spring clips 506 secured at one end on the
inner surface of the lower body 501 engage the upper body 502 of the
light fixture through apertures 502c, with the spring clasps 506 engaging
the upper body to secure it in position. Conventional wiring is provided
to provide an electrical connection between the lamp 508 and its socket
through wiring extending through the common support shaft 600 which, in
turn, extends upwardly to secure the fan assembly to a ceiling from which
the fan is suspended. In this arrangement, the like numbered components
or components prefixed with the letter "A" are corresponding to similar
numbers in the embodiment described to in FIGS. 1-23. The embodiment with
this light fixture includes a modified integrated spider bracket member
with shorter arms A204 to compensate for the wider shaft. The wider shaft
A205 is provided to accommodate for the light fixture as shown in FIG.
26. Additionally, the mounting plate members, including the top plate
A401 and the shaft 402 are slightly modified in shape and size.
[0066] The embodiments shown in FIGS. 24-27, inclusive, are otherwise
similar in construction to the preferred embodiment described above, with
the blades 100 secured by bolts and through holes in adjacent, spider
arms A204, as illustrated.
[0067] A further embodiment is shown with flat pitch fan blades. This
embodiment is best shown in FIGS. 29 and 30 in which the flat pitch
blades include a flat pitch fan blade B100, a modified common spacers
B201 which are modified to accommodate the difference in shapes for the
fan blades. The upper flange B202a is also modified and angled to
accommodate the difference in direction of the fan blade, itself, as is
the modified lower flange B202b. Accordingly the flanges B202a are angled
non-perpendicularly from the spacers B202b to lay flush with the flat
blade which as seen in FIGS. 29 and 30 are not perpendicular to spacer
B201.
[0068] The embodiments of FIGS. 31-36, as indicated, illustrate another
embodiment featuring integrated lighting blades. In this configuration,
the upper support 1100 is secured by a conventional means to a ceiling.
Extending downwardly from this upper support is a conduit or hollow shaft
1000 which accommodates the electrical wiring extending down from the
ceiling, as well as providing support for the unit as a whole. In the
specific embodiment shown, there are provided four rotors or blades 100
extending radially outward and in orthogonal relation to one another from
a common spider in a manner similar to the support for the blades of the
embodiments of FIGS. 1-23.
[0069] As illustrated in FIG. 31, the fan is provided with leading edges
1500, each formed with LED strips as described herein. The root ends of
each of the blades (four in the embodiments shown) are secured in a
manner consistent with the previously described embodiment. However, in
the present invention, the spider is provided with shorter arms C204 to
compensate for the wider diameter shaft. A wider shaft 205 also
accommodates a system for non-rotating to rotating electrical hardware as
illustrated. A mounting plate C401 (FIG. 33) is formed with a top base
having a wider aperture that corresponds to the wider, downwardly
directed shaft C402. The wider downwardly directed shaft C402 corresponds
with the wider, two-faced integrated spider bracket shaft. As illustrated
in FIG. 32, the wiring is fed downwardly through the hollow support shaft
600 where it is connected by conventional electrical means to convert the
wiring system from a fixed wiring extending through the support shaft 600
to rotatable wiring with the wiring extending into the arms B204 of the
spider. The wiring then extends into each of the blades through the arms
B204 to feed the electrical LED system hereafter described. As
illustrated, the blades B100 may be secured in a manner previously
described by bolts and the like 300 to the blades. Each of the blades are
modified to provide an integral wireway C100 in each blade or rotor (FIG.
36). A common spacer C201 for each arm has a greater interior cavity to
accommodate the wire management. Through holes C203a are provided in the
upper flange of the common spacer C201 for an LED strip for the
electrical feed. The leading edge 105 accommodates the LED strip with the
cover at 15 transparent or translucent as best illustrated in FIGS.
34-36. As illustrated in greater detail in FIGS. 34-36, wiring C203a
extends upwardly through the spacer A201 into the blade 100 with the
wiring C203a extending towards the outer or leading edge of the blade to
a connection with the LED strip 1500.
[0070] As illustrated, LED strip light 1500 is secured to one of the edges
of the blade 100 in the embodiment shown and preferably may comprise the
leading edge, but other possibilities exist. A C-channel housing 1500c is
provided for the LED strip light. Power is supplied to the LED strip
light by way of a slip ring 1501. In this arrangement, the non-rotating
upper body 1501a of the slip ring is assembled with the non-rotating
midsection of body 1501b of the slip ring with the lower rotating body
1501c of the slip ring. These features are secured by conventional,
non-rotating upper yoke in a manner conventional for slip ring
configurations. A compressible upper bushing 1502a with a knurled
aperture is also provided. The aperture 1502b and the top face of the
non-rotating upper yoke is operatively associated with the rotating lower
yoke at 1503. The compressible lower bushing with a knurled aperture
1503a, the rotating lower yoke 1503, the compressible lower bushing with
the knurled aperture 1503a, knurled aperture at the center of the top
face of the compressible bushing 1503b, all interact to provide power
from a fixed source to a rotatable source.
[0071] FIGS. 37-41 illustrate an embodiment with a minimum number of
blades. In this embodiment, minor modifications are required to
accommodate a fewer number of blades involved. In the embodiment, the
blades may include features of an y one of the models previously
discussed. Like components may be modified essentially like those
previously discussed. In this embodiment, the through holes 107 of the
spider (FIG. 38) are closer to the root edge of the blade. With fewer
blades, the overlap of the blades occurs closer to the midpoint of the
ceiling fan. The modified, two-face integrated spider bracket (FIG. 39)
is provided with shorter arms D204 to accommodate for through holes being
located closer to the root edge at midpoint of the ceiling fan. Otherwise
the unit can be essentially made similar to those previously discussed.
[0072] FIGS. 41-69, unless otherwise indicated, illustrate a still further
embodiment of the invention, having a maximum plurality of blades
associated with a flange. While the embodiment illustrates simply a
maximum number of blades, it should be noted the blades may, by
engineering modifications, be modified to fewer than those shown and may
be further modified to embody some of the features discussed in the prior
embodiment such as a leading edge LED's for each of the blades or,
alternately, a light source at the center. In this configuration, the
extended tapered transitional cross-section fan blades 100 have a
constant curve cross section as illustrated at E100a. These are connected
at the root end to a modified spider bracket and common spacer E200.
[0073] In this embodiment, the spider bracket and the common spacer are
not integrally connected to one another. In this configuration, as shown
in FIG. 52, the mounting plate E400 is modified from the mounting plate
previously described. It is positioned over and aligned with a bracket
E200 which has significant modifications from the previously described
bracket. The bracket E200 is formed with an exterior, peripheral wall
E205 having a series of locking apertures E205b shaped, sized and
positioned to engage lock posts E403 in the short, locking channels E206b
which are shaped, sized and positioned to engage the lock posts E403,
which this forms the male half of a gravity lock on the outer surface of
the modified mounting plate E400. The modified mounting plate has a
significantly wider diameter and shorter shaft for purposes of providing
adequate support for the heavier array of multiple blades used in this
modification. The spider bracket E200 is integrally formed with a series
of projecting arms or legs E204 which are not radially positioned, but
extend angularly depending upon the number of blades involved. Each of
these legs E204 are short and provide fastening means for the common
spacer. As illustrated in FIG. 53, the multiple number of blades
illustrated are each provided with through holes E107 at the root end
corresponding to the through holes 107 previously discussed. However,
these through holes are aligned with through holes in the legs E204 for
locking the blades as illustrated in FIG. 53 to the spider assembly. The
locking mechanism may be achieved by conventional screws and bolts. In
the illustrated embodiment, ten blades are provided and accordingly ten
legs 204 are provided, with each leg interlocking the adjacent sides of
adjacent blades at their root ends in a manner as previously described in
other embodiments.
[0074] A wireway E600 with a cover plate secured by a set screw shaft 210
threaded through hole 211 to secure the shaft set screw E210 as provided.
A perimeter flange E212 is formed at the bottom of the shaft and
structural diagonal braces E213 between the outer and inner shaft walls
(FIG. 52).
[0075] The blades are specifically secured to the spider bracket by means
of "S" shaped extended shank shapes E201. In this arrangement best shown
in FIGS. 63-67, inclusive, these extended "S" shaped shanks E201 are
formed with an upper flange E202a and a lower flange E202b interconnected
by the arm or shank E201. The upper and lower flanges E202a and E202b
have surfaces parallel to one another and are designed to engage and
support the blades as previously discussed. In the arrangement
illustrated in FIG. 63, conventional bolts are threaded through holes in
the upper and lower flanges to secure the flanges to the adjacent
surfaces of the blades E100 at their root end. In the embodiments
illustrated, the upper flange may be provided with two through holes for
securing bolts in their end. This arrangement of the modified spider
bracket and common spacer provide additional means for supporting further
blades of the arms E204 (FIG. 56) extending from the common spacer. The
modified mounting plate E400 as described has a wider diameter and
shorter shaft (FIG. 52). This increased diameter and the mounting plate
accommodates wider spider brackets as illustrated in E401. The aperture
at the top face of E401a is also enlarged as illustrated in FIG. 58.
[0076] In FIGS. 61-69, there is an embodiment illustrating a ceiling fan
with an inverted dome fixture wherein a dome light E500 is located within
a dome light housing E501 (FIG. 61). The housing E501 is formed with
reinforcing channels and wireways. A wireway aperture in the housing is
provided at E501b while feed connector access E501c is provided for
access by the wiring. The inner wall of the housing is illustrated in
E501d. LED light strips are illustrated in E501e may be provided. The
unit is provided with a concave lens E507 and a lens strip light E508.
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